CA2652012A1 - Material and heating cable - Google Patents
Material and heating cable Download PDFInfo
- Publication number
- CA2652012A1 CA2652012A1 CA002652012A CA2652012A CA2652012A1 CA 2652012 A1 CA2652012 A1 CA 2652012A1 CA 002652012 A CA002652012 A CA 002652012A CA 2652012 A CA2652012 A CA 2652012A CA 2652012 A1 CA2652012 A1 CA 2652012A1
- Authority
- CA
- Canada
- Prior art keywords
- temperature coefficient
- resistance
- heating cable
- resistance characteristic
- positive temperature
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
- 239000000463 material Substances 0.000 title claims abstract description 130
- 238000010438 heat treatment Methods 0.000 title claims description 92
- 239000000919 ceramic Substances 0.000 claims description 34
- 239000004020 conductor Substances 0.000 claims description 28
- 239000000203 mixture Substances 0.000 claims description 19
- 239000011159 matrix material Substances 0.000 claims description 12
- 238000002156 mixing Methods 0.000 claims description 10
- GEYXPJBPASPPLI-UHFFFAOYSA-N manganese(III) oxide Inorganic materials O=[Mn]O[Mn]=O GEYXPJBPASPPLI-UHFFFAOYSA-N 0.000 claims description 7
- 238000000034 method Methods 0.000 claims description 6
- 229920000642 polymer Polymers 0.000 claims description 4
- 238000001354 calcination Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 claims 2
- 239000006229 carbon black Substances 0.000 description 20
- 239000004698 Polyethylene Substances 0.000 description 14
- -1 polyethylene Polymers 0.000 description 14
- 229920000573 polyethylene Polymers 0.000 description 14
- 230000000694 effects Effects 0.000 description 13
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 6
- 239000000843 powder Substances 0.000 description 6
- 239000003381 stabilizer Substances 0.000 description 5
- 239000002245 particle Substances 0.000 description 4
- 230000007423 decrease Effects 0.000 description 3
- 238000007731 hot pressing Methods 0.000 description 3
- 239000011787 zinc oxide Substances 0.000 description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- CPLXHLVBOLITMK-UHFFFAOYSA-N Magnesium oxide Chemical compound [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- 229910003481 amorphous carbon Inorganic materials 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 238000013021 overheating Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- GYHNNYVSQQEPJS-UHFFFAOYSA-N Gallium Chemical compound [Ga] GYHNNYVSQQEPJS-UHFFFAOYSA-N 0.000 description 1
- 229920003171 Poly (ethylene oxide) Polymers 0.000 description 1
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
- BGYHLZZASRKEJE-UHFFFAOYSA-N [3-[3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoyloxy]-2,2-bis[3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoyloxymethyl]propyl] 3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoate Chemical group CC(C)(C)C1=C(O)C(C(C)(C)C)=CC(CCC(=O)OCC(COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)(COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)=C1 BGYHLZZASRKEJE-UHFFFAOYSA-N 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 150000004645 aluminates Chemical class 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 229910052797 bismuth Inorganic materials 0.000 description 1
- JCXGWMGPZLAOME-UHFFFAOYSA-N bismuth atom Chemical compound [Bi] JCXGWMGPZLAOME-UHFFFAOYSA-N 0.000 description 1
- 239000005385 borate glass Substances 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 239000002041 carbon nanotube Substances 0.000 description 1
- 229910021393 carbon nanotube Inorganic materials 0.000 description 1
- 238000012993 chemical processing Methods 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 230000002301 combined effect Effects 0.000 description 1
- 238000012790 confirmation Methods 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- KZHJGOXRZJKJNY-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Si]=O.O=[Al]O[Al]=O.O=[Al]O[Al]=O.O=[Al]O[Al]=O KZHJGOXRZJKJNY-UHFFFAOYSA-N 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 229910052733 gallium Inorganic materials 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 239000012212 insulator Substances 0.000 description 1
- 239000000395 magnesium oxide Substances 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000002905 metal composite material Substances 0.000 description 1
- 229910052863 mullite Inorganic materials 0.000 description 1
- 150000004767 nitrides Chemical class 0.000 description 1
- 230000037361 pathway Effects 0.000 description 1
- 239000005365 phosphate glass Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 239000011241 protective layer Substances 0.000 description 1
- 239000008213 purified water Substances 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 239000005368 silicate glass Substances 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 239000004416 thermosoftening plastic Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/10—Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor
- H05B3/12—Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor characterised by the composition or nature of the conductive material
- H05B3/14—Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor characterised by the composition or nature of the conductive material the material being non-metallic
- H05B3/145—Carbon only, e.g. carbon black, graphite
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/40—Heating elements having the shape of rods or tubes
- H05B3/54—Heating elements having the shape of rods or tubes flexible
- H05B3/56—Heating cables
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01C—RESISTORS
- H01C7/00—Non-adjustable resistors formed as one or more layers or coatings; Non-adjustable resistors made from powdered conducting material or powdered semi-conducting material with or without insulating material
- H01C7/02—Non-adjustable resistors formed as one or more layers or coatings; Non-adjustable resistors made from powdered conducting material or powdered semi-conducting material with or without insulating material having positive temperature coefficient
- H01C7/021—Non-adjustable resistors formed as one or more layers or coatings; Non-adjustable resistors made from powdered conducting material or powdered semi-conducting material with or without insulating material having positive temperature coefficient formed as one or more layers or coatings
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B2214/00—Aspects relating to resistive heating, induction heating and heating using microwaves, covered by groups H05B3/00, H05B6/00
- H05B2214/04—Heating means manufactured by using nanotechnology
Landscapes
- Resistance Heating (AREA)
Abstract
According to an aspect of the present invention, there is provided a material which comprises a first component having a first positive temperature coefficient of resistance characteristic and a second component having a second positive temperature coefficient of resistance characteristic, the second positive temperature coefficient of resistance characteristic being different from the first positive temperature coefficient of resistance characteristic, the proportions of the two components being such that the material has a positive temperature coefficient of resistance characteristic which is a combination of the first and second positive temperature coefficient of resistance characteristics of the first and second components.
Description
MATERIAL AND HEATING CABLE
The present invention relates to a material, and to a heating cable which includes the material.
Heating cables are well known, and are used for example to heat pipes in chemical processing plants. Typically, a heating cable is attached along the exterior of a pipe which is exposed to the components. Often, the heating cable is attached to a thermostat, and is activated by the thermostat when the temperature falls below a predetermined level. The heating cable acts to warm the pipe, thereby ensuring that the temperature of the pipe reinains sufficiently high that the contents of the pipe do not become frozen or undergo other unwanted temperature related effects.
In recent years, heating cables have been manufactured which include a material having a positive temperature coefficient of resistance. This has the advantage that the heating cable is self regulating (when a constant voltage is applied across the heating cable). The current supplied to the heating cable will reduce as its temperature increases, thereby preventing the heating cable reaching an unwanted excessively high temperature. A problem associated with heating cables of this type is that they have a very low resistance when at low temperatures. This can cause an unwanted surge of current to pass through the heating cable when, for example, a power supply connected to the heating cable is turned on. Various mechanisms have been suggested to solve this problein.
It is an object of the present invention to provide a material and heating cable which overcomes or substantially mitigates the above disadvantage.
According to a first aspect of the invention there is provided a material which comprises: a first component having a first positive temperature coefficient of resistance characteristic; and a second component having a second positive temperature coefficient of resistance characteristic, the second positive temperature coefficient of resistance characteristic being different from the first positive temperature coefficient of resistance CONFIRMATION COPY
The present invention relates to a material, and to a heating cable which includes the material.
Heating cables are well known, and are used for example to heat pipes in chemical processing plants. Typically, a heating cable is attached along the exterior of a pipe which is exposed to the components. Often, the heating cable is attached to a thermostat, and is activated by the thermostat when the temperature falls below a predetermined level. The heating cable acts to warm the pipe, thereby ensuring that the temperature of the pipe reinains sufficiently high that the contents of the pipe do not become frozen or undergo other unwanted temperature related effects.
In recent years, heating cables have been manufactured which include a material having a positive temperature coefficient of resistance. This has the advantage that the heating cable is self regulating (when a constant voltage is applied across the heating cable). The current supplied to the heating cable will reduce as its temperature increases, thereby preventing the heating cable reaching an unwanted excessively high temperature. A problem associated with heating cables of this type is that they have a very low resistance when at low temperatures. This can cause an unwanted surge of current to pass through the heating cable when, for example, a power supply connected to the heating cable is turned on. Various mechanisms have been suggested to solve this problein.
It is an object of the present invention to provide a material and heating cable which overcomes or substantially mitigates the above disadvantage.
According to a first aspect of the invention there is provided a material which comprises: a first component having a first positive temperature coefficient of resistance characteristic; and a second component having a second positive temperature coefficient of resistance characteristic, the second positive temperature coefficient of resistance characteristic being different from the first positive temperature coefficient of resistance CONFIRMATION COPY
characteristic, the proportions of the two components being such that the material has a positive temperature coefficient of resistance characteristic which is a combination of the first and second positive temperature coefficient of resistance characteristics of the first and second components.
The material may comprise a third component having a first negative temperature coefficient of resistance characteristic. 3. The material may further comprise a fourth component having a second negative temperature coefficient of resistance characteristic, the second negative temperature coefficient of resistance characteristic being different from the first negative temperature coefficient of resistance characteristic.
According to a second aspect of the invention there is provided a material which comprises: a first component having a first negative temperature coefficient of resistance characteristic; and a second component having a second negative temperature coefficient of resistance characteristic, the second negative temperature coefficient of resistance characteristic being different from the first negative temperature coefficient of resistance characteristic, the proportions of the two components being such that the material has a negative temperature coefficient of resistance characteristic which is a combination of the first and second negative temperature coefficient of resistance characteristics of the first and second components.
The material may comprise a third component having a first positive temperature coefficient of resistance characteristic. The material may further comprise a fourth component having a second positive temperature coefficient of resistance characteristic, the second positive temperature coefficient of resistance characteristic being different from the first positive temperature coefficient of resistance characteristic.
According to a third aspect of the invention there is provided a heating cable comprising one or more conductors embedded in a material according to the first and/or second aspects of the present invention.
According to a fourth aspect of the invention there is provided a inethod of making a material, the method comprising: mixing a first component having a first positive temperature coefficient of resistance characteristic into a matrix; and mixing a second component having a second positive temperature coefficient of resistance cliaracteristic into the matrix, the second positive temperature coefficient of resistance characteristic being different from the first positive temperature coefficient of resistance characteristic, the proportions of the two components being selected such that the material has a positive temperature coefficient of resistance characteristic which is a combination of the first and second positive temperature coefficient of resistance characteristics of the first and second components.
Preferably the matrix is a polymer.
According to a fifth aspect of the invention there is provided a metliod of making a material, the method coniprising: mixing a first component having a first negative temperature coefficient of resistance characteristic into a matrix; and mixing a second component having a second negative temperature coefficient of resistance cliaracteristic into the matrix, the second negative temperature coefficient of resistance characteristic being different from the first negative temperature coefficient of resistance characteristic, the proportions of the two components being selected such that the material has a negative temperature coefficient of resistance characteristic which is a combination of the first and second negative temperature coefficient of resistance characteristics of the first and second components.
Preferably the matrix is a polymer.
According to a sixth aspect of the invention there is provided a heating cable coinprising a first conductor which is surrounded by extruded negative temperature coefficient of resistance material, and a second conductor, the first and second conductors being embedded within an extruded positive temperature coefficient of resistance material.
Preferably, the component having the negative temperature coefficient of resistance comprises a ceramic. Preferably, the ceramic comprises a mixture of Mn203 and NiO.
Preferably, the ceramic comprises 82% of Mn203 and 18% of NiO. Preferably, the mixture is calcinated. Preferably, the calcination takes place at a temperature of at least 900 C.
The material may comprise a third component having a first negative temperature coefficient of resistance characteristic. 3. The material may further comprise a fourth component having a second negative temperature coefficient of resistance characteristic, the second negative temperature coefficient of resistance characteristic being different from the first negative temperature coefficient of resistance characteristic.
According to a second aspect of the invention there is provided a material which comprises: a first component having a first negative temperature coefficient of resistance characteristic; and a second component having a second negative temperature coefficient of resistance characteristic, the second negative temperature coefficient of resistance characteristic being different from the first negative temperature coefficient of resistance characteristic, the proportions of the two components being such that the material has a negative temperature coefficient of resistance characteristic which is a combination of the first and second negative temperature coefficient of resistance characteristics of the first and second components.
The material may comprise a third component having a first positive temperature coefficient of resistance characteristic. The material may further comprise a fourth component having a second positive temperature coefficient of resistance characteristic, the second positive temperature coefficient of resistance characteristic being different from the first positive temperature coefficient of resistance characteristic.
According to a third aspect of the invention there is provided a heating cable comprising one or more conductors embedded in a material according to the first and/or second aspects of the present invention.
According to a fourth aspect of the invention there is provided a inethod of making a material, the method comprising: mixing a first component having a first positive temperature coefficient of resistance characteristic into a matrix; and mixing a second component having a second positive temperature coefficient of resistance cliaracteristic into the matrix, the second positive temperature coefficient of resistance characteristic being different from the first positive temperature coefficient of resistance characteristic, the proportions of the two components being selected such that the material has a positive temperature coefficient of resistance characteristic which is a combination of the first and second positive temperature coefficient of resistance characteristics of the first and second components.
Preferably the matrix is a polymer.
According to a fifth aspect of the invention there is provided a metliod of making a material, the method coniprising: mixing a first component having a first negative temperature coefficient of resistance characteristic into a matrix; and mixing a second component having a second negative temperature coefficient of resistance cliaracteristic into the matrix, the second negative temperature coefficient of resistance characteristic being different from the first negative temperature coefficient of resistance characteristic, the proportions of the two components being selected such that the material has a negative temperature coefficient of resistance characteristic which is a combination of the first and second negative temperature coefficient of resistance characteristics of the first and second components.
Preferably the matrix is a polymer.
According to a sixth aspect of the invention there is provided a heating cable coinprising a first conductor which is surrounded by extruded negative temperature coefficient of resistance material, and a second conductor, the first and second conductors being embedded within an extruded positive temperature coefficient of resistance material.
Preferably, the component having the negative temperature coefficient of resistance comprises a ceramic. Preferably, the ceramic comprises a mixture of Mn203 and NiO.
Preferably, the ceramic comprises 82% of Mn203 and 18% of NiO. Preferably, the mixture is calcinated. Preferably, the calcination takes place at a temperature of at least 900 C.
According to a seventh aspect of the invention there is provided a heating cable comprising a first conductor which is surrounded by extruded positive temperature coefficient of resistance material, and a second conductor, the first and second conductors being embedded within an extruded negative temperature coefficient of resistance material.
Preferably, the component having the negative temperature coefficient of resistance comprises a ceramic. Preferably, the ceramic comprises a mixture of Mn203 and NiO.
Preferably, the ceramic comprises 82% of Mn203 and 18% of NiO. Preferably, the mixture is calcinated. Preferably, the calcination takes place at a temperature of at least 900 C.
Embodiments of the invention will now be described, by way of example only, with reference to the accompanying figures, in which:
Figure 1 is a schematic representation of a heating cable which embodies the invention;
Figure 2 is a graph which schematically illustrates the operation of the embodiment of the invention;
Figure 3 is a graph showing the properties of a specific heating cable which embodies the invention;
Figure 4 is a graph which schematically illustrates the effect of modifying the coniposition of the heating cable;
Figure 5 is a schematic representation of an alternative heating cable which embodies the invention;
Figure 6 is a graph showing the resistance of a material which includes one NTC
component and two PTC components;
Figure 7 is a graph showing the resistance of another material which includes one NTC coinponent and two PTC components; and Figure 8 is a schematic representation of another heating cable which embodies the invention.
Figure 1 shows a heating cable comprising a pair of conductors 1, 2 embedded in a material 3. The material 3 is surrounded by an insulative material 4.
The material 3 comprises a mixture of components, and includes one or more components that provide a positive temperature coefficient of resistance and one or more components that provide a negative temperature coefficient of resistance.
The components are embedded in a polymer, for example polyethylene. The relative proportions of the components are selected such that the heating cable has a desired variation of resistance with respect to temperature, for example as shown in Figure 2.
Referring to Figure 2, at low temperatures the material has a negative temperature coefficient of resistance. This is indicated as region A. At high temperatures the material 3 has a positive temperature coefficient of resistance. This region is indicated as region B. Between these two regions is a central region within which the temperature coefficient of resistance is relatively flat. This will be referred to as the equilibrium temperature coefficient region, and is indicated as region C.
The material performance illustrated in figure 2 is particularly useful because it allows a fully self-regulating heating cable to be made. Generally, a heating cable will be at a low teinperature when it is switched on. A constant voltage power supply is connected to the heating cable, and it is preferable that the cable has a high resistance at low temperatures, so that a surge of current does not occur when the heating cable is switched on. The negative temperature coefficient of resistance performance of the material at low temperatures (i.e. operation in region A of figure 2) achieves this, by ensuring that the resistance of the heating cable is high at low temperatures.
As the temperature of the heating cable increases, its resistance decreases.
This causes more current to flow through the heating cable, thereby fiirther increasing the temperature of the heating cable. This continues until the negative temperature coefficient of resistance of the material begins to be balanced by the positive teinperature coefficient of resistance of the material. The negative temperature coefficient of resistance of the material gradually reduces (the gradient of the curve in figure 2 reduces), until it reaches zero. In other words, the inaterial enters the equilibrium temperature coefficient region (i.e. region C of figure 2). Within the equilibrium temperature coefficient region, the resistance of the heating cable is only marginally affected by small changes of the temperature of the heating cable.
The temperature of the heating cable will settle in the equilibrium temperature coefficient region C. In particular, the temperature of the heating cable will settle at that temperature at which the negative temperature coefficient of resistance and the positive temperature coefficient of resistance of the material cancel each other out (i.e.
the gradient of the curve in figure 2 is zero). If the current supplied to the heating cable were to increase significantly, then this would increase the temperature of the heating cable. The positive temperature coefficient of resistance of the inaterial would then increase, and outweigh the negative temperature coefficient of resistance of the material. The heating cable would therefore enter the positive temperature coefficient region (i.e. region B of figure 2), the resistance of the heating cable would increase, and the current supplied to the heating cable would therefore be reduced.
The heating cable would thus return to the equilibrium temperature coefficient region.
Similarly, if the current supplied to the heating cable were to decrease significantly, then the heating cable would enter the negative temperature coefficient region (i.e.
region A of figure 2). The resistance of the heating cable would increase, causing the supplied current to be reduced as the temperature decreases.
The size of the equilibrium temperature coefficient region is difficult to define. For example referring to figure 2, the curve at the edges of the equilibrium temperature coefficient region C can be seen to have a small gradient (i.e. a non-zero temperature coefficient of resistance). The curve in figure 2 may be considered to have only one temperature at which the gradient of the curve is zero. This is referred to hereafter as the equilibriuin teinperature. A region which extends either side of the equilibrium temperature, within which the resistance of the heating cable is only marginally affected by small changes of the temperature of the heating cable, is the equilibrium teinperature coefficient region. It will be appreciated that the size of this region will depend upon the shape of the temperature coefficient curve. This will depend upon the amounts and the types of NTC and PTC components that are used, as described further below.
The material 3 used in the heating cable comprises (in ternns of percentage of weight) the components shown in Table 1:
Ingredient Resin C/Black Zinc Thermo NTC Total (Polyethylene) Oxide Stabiliser Ceramic Content 13.36 4.94 1.54 0.15 80.00 100.00 (wt%) The polyethylene grades are DFDA7540 and DGDK3364, available from Union Carbide Corporation(UCC), USA. To make the material, the polyethylene is mixed with the carbon black, the zinc oxide and the thermo-stabiliser. The carbon black provides a positive temperature coefficient of resistance. The zinc oxide is used to absorb acid which may be released in the heating cable during use, and which may otherwise damage the cable. The thermo-stabiliser acts to prevent decomposition of the heating cable. An example of a suitable thermo-stabiliser is Irganox 1010, available for example from Ciba Specialty Chemicals of Basel, Switzerland.
The NTC ceramic, which is in powder form, is separately prepared. It comprises a inixture of 82% of Mn203 and 18% of NiO by weight. The mixture, which is a coarse powder, is mixed with purified water using a ball mill and is then dried. The mixture is then calcinated at between 900 and 1200 C. A binder is then added to the mixture, which is then mixed by ball mill, filtered and dried. The mixture is then press-moulded into a disk shape, and fired at between 1200 and 1600 C. The disk is then crushed into a powder having a particle size of between 20 and 40 m. This powder is the NTC ceramic, which is to be added to the polyethylene mixture (i.e.
polyethylene mixed with carbon black, zinc oxide and thermo-stabiliser).
The polyethylene inixture, of which there is 70 grams, is loaded into a roll-mill having two 6 inch rollers. The rollers of the roll mill are heated to a temperature of 160 C
prior to receiving the polyethylene mixture. The NTC ceramic is added to the polyethylene mixture in lots of between 20 and 50 grains until 280 grams has been added to the mixture. The resulting material has the properties shown in Figure 3.
It will be appreciated that the NTC ceramic may be added to the polyethylene mixture by any of several plastic processing techniques which will be known to those skilled in the art, using for exainple a single or twin extruder, a roll-mill or heavy duty kneader.
Referring to Figure 3, it can be seen that a sample has a temperature coefficient which is negative at low temperatures, i.e. up to around 30 C. The teinperature coefficient then passes through an equilibrium region, around roughly 40 C. The temperature coefficient then becomes positive at higher temperatures, i.e. roughly 50 C
and higher. Thus, the material may be used to form a heating cable which is self-regulating at a teinperature of around 40 C. The two sets of data shown are for the same sample, the first showing the resistance of the sample as it was heated, and the second showing the resistance of the sample as it was cooled down.
The proportions of NTC ceramic and carbon black used in the material are selected such that the material has a negative temperature coefficient of resistance at low temperatures, a positive temperature coefficient of resistance at high temperatures, and an equilibrium temperature coefficient at the temperature at which it is desired to operate the heating cable.
The carbon black and the polyethylene provide the positive temperature coefficient of resistance. This is because the polyethylene expands when its temperature increases, increasing the distance between adjacent carbon black particles and thereby causing an increase of resistivity. This effect is stronger than the negative temperature coefficient of resistance effect provided by the NTC ceramic, and it is for this reason that roughly 16 times more NTC ceramic is used than carbon black.
The strength of the positive temperature coefficient of resistance provided by the carbon black is believed to be reduced by processing the material with the roll-mill. It is believed that this is because using the roll-mill changes the carbon black from a crystalline form to amorphous carbon. The crystalline carbon black provides current paths through the material (i.e. current passes between carbon black crystals, and thereby passes through the material). As the amount of crystalline carbon black is reduced (though conversion to amorphous carbon), the strength of the positive temperature coefficient of resistance effect provided by the carbon black is reduced.
Reducing the strength of the positive temperature coefficient of resistance in this way allows it to be balanced against the negative temperature coefficient of resistance provided by the NTC ceramic.
The heating cable shown in figure 1 is fabricated by passing the two conductors 1, 2 through openings in a die (not shown), and extruding the material 3 through the die such that it forms a cable within which the conductors are embedded.
Construction of a heating cable in this manner is well known to those skilled in the art, and so is not described here in further detail.
The properties of the heating cable may be selected by adjusting the proportions of negative temperature coefficient of resistance material (e.g. NTC ceramic) and positive temperature coefficient of resistance material (e.g. carbon black) used in the heating cable. In addition, a different NTC ceramic may be used.
Each NTC ceramic has its own Curie Temperature Point (hereafter referred to as Tc), where the resistance of the NTC ceramic changes sharply. By selecting a different NTC ceramic having a different Tc, a particular desired negative temperature coefficient of resistance effect can be obtained. More than one NTC ceramic may be used, the NTC ceramics having different Tc's, thereby allowing shaping of the negative temperature coefficient of resistance curve.
The separate effects of the negative temperature coefficient of resistance material and the positive temperature coefficient of resistance material are shown schematically in figure 4. The effect of the negative temperature coefficient of resistance material is shown by line 10, and the effect of the positive temperature coefficient of resistance material is shown by line 11. The combined effects of these materials is shown by the dotted line 12. The dotted line 12 includes an equilibriuin point 13 (the equilibrium temperature) at which the effect of the negative temperature coefficient of resistance material is equal to the effect of the positive temperature coefficient of resistance material.
Increasing the proportion of negative temperature coefficient of resistance material will shift line 10 upwards, thereby shifting the equilibrium point 13 upwards and to the right. In other words, the equilibrium temperature will be greater and will occur at a higher resistance. Reducing the proportion of negative temperature coefficient of resistance material will shift the line 10 downwards, and move the equilibrium point 13 downwards and to the left. In other words, the equilibriuzn temperature will be lower and will occur at lower resistance.
Similarly, increasing the proportion of positive temperature coefficient of resistance material will shift line 11 upwards, thereby shifting the equilibrium point 13 upwards and to the left. In other words, the equilibrium temperature will be lower and will occur at a higher resistance. Reducing the proportion of positive temperature coefficient of resistance material will sliift the line 11 downwards, and move the equilibrium point 13 downwards and to the right. In other words, the equilibrium temperature will be higher and will occur at a lower resistance.
In order to adjust the gradient of the negative teinperature coefficient of resistance line 10, a material with a different negative temperature coefficient of resistance may be used. For example, if an NTC ceramic is selected which has a lower Tc, the equilibrium teinperature will be lower (assuming that the line 11 is unchanged).
Similarly, if an NTC ceramic is selected which has a higher Tc, the equilibrium temperature will be higher (assuming that the line 11 is unchanged). The shape of the negative temperature coefficient of resistance line 10 may be modified by mixing together two or more NTC ceramics having different Tc's. In other words, according to an embodiment of the present invention, two or more components having different negative temperature coefficient of resistance characteristics can be mixed together to form a material (which may include one or more PTC materials). The material will then exhibit a negative temperature coefficient of resistance characteristic (at least over a particular temperature range) which is a combination of the first and second negative temperature coefficient of resistance characteristics of the first and second components.
The gradient of the positive temperature coefficient of resistance line 11 may be adjusted by using a different positive temperature coefficient of resistance component.
For example, any other suitable conductive particles such as metal powder, carbon fibre, carbon nanotube or PTC ceramic. The shape of the positive temperature coefficient of resistance line 11 may be modified by mixing together two or more positive temperature coefficient of resistance components. In other words, according to an embodiment of the present invention, two or more components having different positive temperature coefficient of resistance characteristics can be mixed together to form a material (which may include one or more NTC materials). The material will then exhibit a positive temperature coefficient of resistance characteristic .(at least over a particular temperature range) which is a combination of the first and second positive temperature coefficient of resistance characteristics of the first and second coinponents.
In the example material described above, the material with a positive temperature coefficient of resistance is carbon black. The positive temperature coefficient of resistance line 11 may be shifted upwards by hot-pressing the material (without increasing the proportion of carbon black). It is believed that this occurs because the hot-pressing increases the volume of the crystalline proportion of the carbon black (the amorphous proportion is reduced), so that the strength of the positive temperature coefficient of resistance effect is increased. Hot pressing coinprises putting the material underneath a heated piston which is used to apply pressure to the material.
The pressure applied and the temperature of the piston head are adjustable.
The amount of heat and pressure applied to the material (together with the time period over which pressure is applied) may be adjusted to obtain a particular desired temperature coefficient or resistance, for example by experimenting with samples of the material.
It will be appreciated that the material may be used to make heating cables having forms other than that illustrated in figure 1. For example, a heating cable may be constructed which is fonned from the material surrounded by a protective layer, either end of the material of the cable being connected to a power supply. This form of heating cable may be referred to as a series resistance heating cable The above described embodiment relates to a material which has a positive temperature coefficient of resistance and a negative temperature coefficient of resistance. However, a heating cable may be provided which is formed from a first material which has a positive temperature coefficient of resistance and a second material which has a negative temperature coefficient of resistance, as shown in figure 5. Referring to figure 5, a first conductor 21 and a second conductor 22 are embedded in a material 23 which has a positive temperature coefficient of resistance.
The second conductor 22 is surrounded with a material 24 which has a negative temperature coefficient of resistance. An insulative xriaterial 25 surrounds the positive temperature coefficient material 23.
The heating cable of figure 5 is constructed by extruding the negative temperature coefficient material 24 through a die (not shown) through which the second conductor 22 passes. A suitable negative temperature coefficient material may be formed by adding the NTC ceramic referred to above to a polyethylene mixture which includes the material referred to above but does not include carbon black. Following this first extrusion, the positive temperature coefficient material 23 is extruded through a die (not shown) through which the first conductor 21 and second conductor 22 pass (the second conductor is already surrounded by negative temperature coefficient material 24). A suitable PTC material is the polyethylene mixture referred to above (without NTC powder).
In a further alternative arrangement (not shown), a heating cable may be constructed in which the first conductor and second conductor are embedded in a material which has a negative temperature coefficient of resistance. The second conductor may be surrounded with a material which has a positive temperature coefficient of resistance.
Construction of this cable may also be via extrusion, in the same manner as described above.
In both of the above mentioned arrangements, the resulting temperature coefficient curve may be arranged to have a temperature coefficient of resistance curve of the type shown in figure 2. The gradient, width and position of the curve inay be adjusted in the manner described above in relation to figure 4. Fiu-thermore, the general shape of the curve may be modified, for example by adding a different PTC material or NTC material to the mixture.
Figure 6 shows schematically the variation of resistance with respect to temperature of a material according to an embodiment of the present invention. The material includes a component which provides a negative temperature coefficient of resistance and two components which provide different positive 'temperature coefficients of resistance. At low temperatures, the material has a negative temperature coefficient of resistance, which is indicated as region A. At intermediate teinperatures, the temperature coefficient of resistance is relatively flat, and this is labelled as region C.
Beyond region C, the resistance increases gradually, and then increases more rapidly, before returning once again to a gradual increase. This positive temperature coefficient of resistance region is labelled as region B.
The negative temperature coefficient of resistance seen in region A of Figure 6 may for example be provided by a component such as a ceramic, which is included in the material. An example of a ceramic which may be used to provide a negative teinperature coefficient of resistance is described further above.
The steep and gradual parts of the curve in region B may be provided by two different components in the material, each of which has a different positive temperature coefficient of resistance. The first of these components may for exainple comprise carbon black (held in polyethylene, which forms a matrix in which the carbon black and other components are held). This component provides a positive temperature coefficient of resistance which is labelled as dotted line 30 in figure 6, i.e. a gradually increasing resistance. The 'second component may for example comprise a ceramic-metal composite, where the electrically conducting particles are selected from bismuth, gallium, or alloys thereof; and where the high electrical resistance material is selected from a ceramic oxide, such as alumina or silica, magnesia and mullite.
(Ceramic nitrides, borate glasses, silicate glasses, phosphate glasses and aluminate glasses are other exainples of suitable high electrical resistance materials.) This provides a greater positive temperature coefficient of resistance, which is labelled as dotted line 31 in figure 6, i.e. a more steeply increasing resistance.
Together the NTC component and two PTC coinponents provide the material with a temperature coefficient of resistance (i.e. a temperature coefficient of resistance characteristic) which varies according to the curve 32 (i.e. the solid line) shown in figure 6. It will be appreciated that the curve 32 is intended to be a schematic illustration only, showing schematically the result of adding different PTC
components together.
A heating cable constructed using a material having the coefficient of resistance characteristic shown in figure 6 has useful features. It will not suffer from a high in-rush current when it is cold, since it has an increased resistance at low temperatures.
When the heating cable is at a temperature which is in the equilibrium temperature coefficient region C, the resistance of the cable, and hence the current supply to it will vary only slightly. When the cable becomes hotter, and passes into region B, it will at first gradually increase in resistance. However, as the cable gets hotter, the resistance of the cable will increase very rapidly, thereby dramatically reducing the amount of current which passes through the cable.
The cable effectively provides an automatic shut-off (i.e. such that there is no appreciable electrical current (or power) conducted by the cable), which prevents it from overheating. The automatic shut-off arises due to the greater positive temperature coefficient (i.e. the more steeply increasing resistance). As the temperature of the cable increases, the resistance of the cable increases more quickly and the amount of current delivered to the cable reduces quickly. In other words, conductive pathways within the positive temperature coefficient component of the cable diminish, and the cable becomes exponentially more resistive to current flow.
This rapid reduction of the current delivered to the cable prevents it from overheating.
In this way, the rapidly increasing resistance effectively makes it impossible for the cable to overheat to the extent that it will for example melt or catch fire.
The position of the rapidly increasing curve 31, i.e. the temperature at which its effect begins to be seen, may be selected via the choice of the second PTC component.
This will affect the temperature at which automatic shut-off occurs.
Although Figure 6 illustrates the resistance of a material which includes one NTC
component and two PTC components, other combinations of NTC and PTC
components may be used. For example, two NTC components may be used to provide a negative temperature coefficient of resistance curve which includes a region with a first gradient and a region with a second gradient. In another example two NTC components and two PTC coiuponents may be used. In general, any number of components may be used in order to obtain a desired variation of resistance with respect to temperature.
By using appropriate combinations of PTC and NTC components in a material, the resultant temperature characteristic can be made to have any desired shape.
Figure 7 is a graph of resistance versus temperature for a material having one NTC
component and two PTC components. At all points along the characteristic, a balance is being struck in the inaterial between the negative temperature coefficient of resistance of the NTC component and the positive temperature coefficients of resistance of the two PTC components. It can be seen that at a first part 50 of the characteristic, the negative temperature coefficient of resistance of the NTC component is dominant, meaning that the first part 50 of the characteristic exhibits a negative temperature coefficient of resistance. At a second part 51 of the characteristic, the negative temperature coefficient of resistance of the NTC component balances the positive teinperature coefficient of resistance of the first PTC component, meaning that the second part 51 of the characteristic exhibits a zero temperature coefficient of resistance. At a third part 52 of the characteristic, the positive temperature coefficient of resistance of the first PTC component dominates the negative temperature coefficient of resistance of the NTC component, meaning that the third part 52 of the characteristic exhibits a positive temperature coefficient of resistance. At a fourth part 53 of the characteristic, the temperature is such that the influence of the first PTC
component becomes negligible , meaning that the fourth part 53 of the characteristic exhibits an almost zero temperature coefficient of resistance. At a fifth part 54 of the characteristic, the temperature is such that the second PTC component becomes dominant, meaning that the fifth part 54 of the characteristic exhibits a positive temperature coefficient of resistance. Finally, at a sixth part 55 of the characteristic, the temperature is such that the influence of the second PTC component becomes negligible, meaning that the sixth part 55 of the characteristic exhibits an almost zero temperature coefficient of resistance.
The heating cable may be of the form shown in figure 1, i.e. comprising a pair of conductors 1,2 embedded in inaterial3 which includes the NTC and PTC
components (the material inay be surrounded by an insulator 4). Alternatively, the heating cable may comprise a so-called series resistance heating cable. An example of a series resistance heating cable is shown in figure 8, and coinprises the material 42 (including NTC and PTC coinponents) surrounded by an insulation jacket or coating 44. A
conductive outer braid 46 (e.g. copper braid of approxiinately 0.5inm thickness) can optionally be added for additional mechanical protection and/or use as an earth wire.
The braid may be covered by a thermoplastic outer jacket 48 for additional mechanical protection. In use the heating cable may be connected at either end to a power source (typically a constant voltage of source). The connection is made to the material 42 such that current flows along the heating cable through the material 42, thereby causing the heating cable to be heated by the current.
The series resistance heating cable need not necessarily include two different PTC
components, but may for example include a single PTC component and a single NTC
component. Indeed, any number of NTC components and PTC components may be used in the series resistance heating cable (or indeed in a heating cable of the form shown in figure 1).
A heating cable using any of the materials described above can be used in any suitable environment in which heating is required. For example, the heating cable may be applied along a pipe which is exposed to fluctuations in temperature, or other fluid conveying apparatus. Alternatively the heating cable may be used for example to heat an environment to be used by people, for example providing under-floor heating. The heating cable may be provided in a car seat in order to heat the seat. The heating cable may be of the type shown in figure 1 or of the type shown in figure 7.
Preferably, the component having the negative temperature coefficient of resistance comprises a ceramic. Preferably, the ceramic comprises a mixture of Mn203 and NiO.
Preferably, the ceramic comprises 82% of Mn203 and 18% of NiO. Preferably, the mixture is calcinated. Preferably, the calcination takes place at a temperature of at least 900 C.
Embodiments of the invention will now be described, by way of example only, with reference to the accompanying figures, in which:
Figure 1 is a schematic representation of a heating cable which embodies the invention;
Figure 2 is a graph which schematically illustrates the operation of the embodiment of the invention;
Figure 3 is a graph showing the properties of a specific heating cable which embodies the invention;
Figure 4 is a graph which schematically illustrates the effect of modifying the coniposition of the heating cable;
Figure 5 is a schematic representation of an alternative heating cable which embodies the invention;
Figure 6 is a graph showing the resistance of a material which includes one NTC
component and two PTC components;
Figure 7 is a graph showing the resistance of another material which includes one NTC coinponent and two PTC components; and Figure 8 is a schematic representation of another heating cable which embodies the invention.
Figure 1 shows a heating cable comprising a pair of conductors 1, 2 embedded in a material 3. The material 3 is surrounded by an insulative material 4.
The material 3 comprises a mixture of components, and includes one or more components that provide a positive temperature coefficient of resistance and one or more components that provide a negative temperature coefficient of resistance.
The components are embedded in a polymer, for example polyethylene. The relative proportions of the components are selected such that the heating cable has a desired variation of resistance with respect to temperature, for example as shown in Figure 2.
Referring to Figure 2, at low temperatures the material has a negative temperature coefficient of resistance. This is indicated as region A. At high temperatures the material 3 has a positive temperature coefficient of resistance. This region is indicated as region B. Between these two regions is a central region within which the temperature coefficient of resistance is relatively flat. This will be referred to as the equilibrium temperature coefficient region, and is indicated as region C.
The material performance illustrated in figure 2 is particularly useful because it allows a fully self-regulating heating cable to be made. Generally, a heating cable will be at a low teinperature when it is switched on. A constant voltage power supply is connected to the heating cable, and it is preferable that the cable has a high resistance at low temperatures, so that a surge of current does not occur when the heating cable is switched on. The negative temperature coefficient of resistance performance of the material at low temperatures (i.e. operation in region A of figure 2) achieves this, by ensuring that the resistance of the heating cable is high at low temperatures.
As the temperature of the heating cable increases, its resistance decreases.
This causes more current to flow through the heating cable, thereby fiirther increasing the temperature of the heating cable. This continues until the negative temperature coefficient of resistance of the material begins to be balanced by the positive teinperature coefficient of resistance of the material. The negative temperature coefficient of resistance of the material gradually reduces (the gradient of the curve in figure 2 reduces), until it reaches zero. In other words, the inaterial enters the equilibrium temperature coefficient region (i.e. region C of figure 2). Within the equilibrium temperature coefficient region, the resistance of the heating cable is only marginally affected by small changes of the temperature of the heating cable.
The temperature of the heating cable will settle in the equilibrium temperature coefficient region C. In particular, the temperature of the heating cable will settle at that temperature at which the negative temperature coefficient of resistance and the positive temperature coefficient of resistance of the material cancel each other out (i.e.
the gradient of the curve in figure 2 is zero). If the current supplied to the heating cable were to increase significantly, then this would increase the temperature of the heating cable. The positive temperature coefficient of resistance of the inaterial would then increase, and outweigh the negative temperature coefficient of resistance of the material. The heating cable would therefore enter the positive temperature coefficient region (i.e. region B of figure 2), the resistance of the heating cable would increase, and the current supplied to the heating cable would therefore be reduced.
The heating cable would thus return to the equilibrium temperature coefficient region.
Similarly, if the current supplied to the heating cable were to decrease significantly, then the heating cable would enter the negative temperature coefficient region (i.e.
region A of figure 2). The resistance of the heating cable would increase, causing the supplied current to be reduced as the temperature decreases.
The size of the equilibrium temperature coefficient region is difficult to define. For example referring to figure 2, the curve at the edges of the equilibrium temperature coefficient region C can be seen to have a small gradient (i.e. a non-zero temperature coefficient of resistance). The curve in figure 2 may be considered to have only one temperature at which the gradient of the curve is zero. This is referred to hereafter as the equilibriuin teinperature. A region which extends either side of the equilibrium temperature, within which the resistance of the heating cable is only marginally affected by small changes of the temperature of the heating cable, is the equilibrium teinperature coefficient region. It will be appreciated that the size of this region will depend upon the shape of the temperature coefficient curve. This will depend upon the amounts and the types of NTC and PTC components that are used, as described further below.
The material 3 used in the heating cable comprises (in ternns of percentage of weight) the components shown in Table 1:
Ingredient Resin C/Black Zinc Thermo NTC Total (Polyethylene) Oxide Stabiliser Ceramic Content 13.36 4.94 1.54 0.15 80.00 100.00 (wt%) The polyethylene grades are DFDA7540 and DGDK3364, available from Union Carbide Corporation(UCC), USA. To make the material, the polyethylene is mixed with the carbon black, the zinc oxide and the thermo-stabiliser. The carbon black provides a positive temperature coefficient of resistance. The zinc oxide is used to absorb acid which may be released in the heating cable during use, and which may otherwise damage the cable. The thermo-stabiliser acts to prevent decomposition of the heating cable. An example of a suitable thermo-stabiliser is Irganox 1010, available for example from Ciba Specialty Chemicals of Basel, Switzerland.
The NTC ceramic, which is in powder form, is separately prepared. It comprises a inixture of 82% of Mn203 and 18% of NiO by weight. The mixture, which is a coarse powder, is mixed with purified water using a ball mill and is then dried. The mixture is then calcinated at between 900 and 1200 C. A binder is then added to the mixture, which is then mixed by ball mill, filtered and dried. The mixture is then press-moulded into a disk shape, and fired at between 1200 and 1600 C. The disk is then crushed into a powder having a particle size of between 20 and 40 m. This powder is the NTC ceramic, which is to be added to the polyethylene mixture (i.e.
polyethylene mixed with carbon black, zinc oxide and thermo-stabiliser).
The polyethylene inixture, of which there is 70 grams, is loaded into a roll-mill having two 6 inch rollers. The rollers of the roll mill are heated to a temperature of 160 C
prior to receiving the polyethylene mixture. The NTC ceramic is added to the polyethylene mixture in lots of between 20 and 50 grains until 280 grams has been added to the mixture. The resulting material has the properties shown in Figure 3.
It will be appreciated that the NTC ceramic may be added to the polyethylene mixture by any of several plastic processing techniques which will be known to those skilled in the art, using for exainple a single or twin extruder, a roll-mill or heavy duty kneader.
Referring to Figure 3, it can be seen that a sample has a temperature coefficient which is negative at low temperatures, i.e. up to around 30 C. The teinperature coefficient then passes through an equilibrium region, around roughly 40 C. The temperature coefficient then becomes positive at higher temperatures, i.e. roughly 50 C
and higher. Thus, the material may be used to form a heating cable which is self-regulating at a teinperature of around 40 C. The two sets of data shown are for the same sample, the first showing the resistance of the sample as it was heated, and the second showing the resistance of the sample as it was cooled down.
The proportions of NTC ceramic and carbon black used in the material are selected such that the material has a negative temperature coefficient of resistance at low temperatures, a positive temperature coefficient of resistance at high temperatures, and an equilibrium temperature coefficient at the temperature at which it is desired to operate the heating cable.
The carbon black and the polyethylene provide the positive temperature coefficient of resistance. This is because the polyethylene expands when its temperature increases, increasing the distance between adjacent carbon black particles and thereby causing an increase of resistivity. This effect is stronger than the negative temperature coefficient of resistance effect provided by the NTC ceramic, and it is for this reason that roughly 16 times more NTC ceramic is used than carbon black.
The strength of the positive temperature coefficient of resistance provided by the carbon black is believed to be reduced by processing the material with the roll-mill. It is believed that this is because using the roll-mill changes the carbon black from a crystalline form to amorphous carbon. The crystalline carbon black provides current paths through the material (i.e. current passes between carbon black crystals, and thereby passes through the material). As the amount of crystalline carbon black is reduced (though conversion to amorphous carbon), the strength of the positive temperature coefficient of resistance effect provided by the carbon black is reduced.
Reducing the strength of the positive temperature coefficient of resistance in this way allows it to be balanced against the negative temperature coefficient of resistance provided by the NTC ceramic.
The heating cable shown in figure 1 is fabricated by passing the two conductors 1, 2 through openings in a die (not shown), and extruding the material 3 through the die such that it forms a cable within which the conductors are embedded.
Construction of a heating cable in this manner is well known to those skilled in the art, and so is not described here in further detail.
The properties of the heating cable may be selected by adjusting the proportions of negative temperature coefficient of resistance material (e.g. NTC ceramic) and positive temperature coefficient of resistance material (e.g. carbon black) used in the heating cable. In addition, a different NTC ceramic may be used.
Each NTC ceramic has its own Curie Temperature Point (hereafter referred to as Tc), where the resistance of the NTC ceramic changes sharply. By selecting a different NTC ceramic having a different Tc, a particular desired negative temperature coefficient of resistance effect can be obtained. More than one NTC ceramic may be used, the NTC ceramics having different Tc's, thereby allowing shaping of the negative temperature coefficient of resistance curve.
The separate effects of the negative temperature coefficient of resistance material and the positive temperature coefficient of resistance material are shown schematically in figure 4. The effect of the negative temperature coefficient of resistance material is shown by line 10, and the effect of the positive temperature coefficient of resistance material is shown by line 11. The combined effects of these materials is shown by the dotted line 12. The dotted line 12 includes an equilibriuin point 13 (the equilibrium temperature) at which the effect of the negative temperature coefficient of resistance material is equal to the effect of the positive temperature coefficient of resistance material.
Increasing the proportion of negative temperature coefficient of resistance material will shift line 10 upwards, thereby shifting the equilibrium point 13 upwards and to the right. In other words, the equilibrium temperature will be greater and will occur at a higher resistance. Reducing the proportion of negative temperature coefficient of resistance material will shift the line 10 downwards, and move the equilibrium point 13 downwards and to the left. In other words, the equilibriuzn temperature will be lower and will occur at lower resistance.
Similarly, increasing the proportion of positive temperature coefficient of resistance material will shift line 11 upwards, thereby shifting the equilibrium point 13 upwards and to the left. In other words, the equilibrium temperature will be lower and will occur at a higher resistance. Reducing the proportion of positive temperature coefficient of resistance material will sliift the line 11 downwards, and move the equilibrium point 13 downwards and to the right. In other words, the equilibrium temperature will be higher and will occur at a lower resistance.
In order to adjust the gradient of the negative teinperature coefficient of resistance line 10, a material with a different negative temperature coefficient of resistance may be used. For example, if an NTC ceramic is selected which has a lower Tc, the equilibrium teinperature will be lower (assuming that the line 11 is unchanged).
Similarly, if an NTC ceramic is selected which has a higher Tc, the equilibrium temperature will be higher (assuming that the line 11 is unchanged). The shape of the negative temperature coefficient of resistance line 10 may be modified by mixing together two or more NTC ceramics having different Tc's. In other words, according to an embodiment of the present invention, two or more components having different negative temperature coefficient of resistance characteristics can be mixed together to form a material (which may include one or more PTC materials). The material will then exhibit a negative temperature coefficient of resistance characteristic (at least over a particular temperature range) which is a combination of the first and second negative temperature coefficient of resistance characteristics of the first and second components.
The gradient of the positive temperature coefficient of resistance line 11 may be adjusted by using a different positive temperature coefficient of resistance component.
For example, any other suitable conductive particles such as metal powder, carbon fibre, carbon nanotube or PTC ceramic. The shape of the positive temperature coefficient of resistance line 11 may be modified by mixing together two or more positive temperature coefficient of resistance components. In other words, according to an embodiment of the present invention, two or more components having different positive temperature coefficient of resistance characteristics can be mixed together to form a material (which may include one or more NTC materials). The material will then exhibit a positive temperature coefficient of resistance characteristic .(at least over a particular temperature range) which is a combination of the first and second positive temperature coefficient of resistance characteristics of the first and second coinponents.
In the example material described above, the material with a positive temperature coefficient of resistance is carbon black. The positive temperature coefficient of resistance line 11 may be shifted upwards by hot-pressing the material (without increasing the proportion of carbon black). It is believed that this occurs because the hot-pressing increases the volume of the crystalline proportion of the carbon black (the amorphous proportion is reduced), so that the strength of the positive temperature coefficient of resistance effect is increased. Hot pressing coinprises putting the material underneath a heated piston which is used to apply pressure to the material.
The pressure applied and the temperature of the piston head are adjustable.
The amount of heat and pressure applied to the material (together with the time period over which pressure is applied) may be adjusted to obtain a particular desired temperature coefficient or resistance, for example by experimenting with samples of the material.
It will be appreciated that the material may be used to make heating cables having forms other than that illustrated in figure 1. For example, a heating cable may be constructed which is fonned from the material surrounded by a protective layer, either end of the material of the cable being connected to a power supply. This form of heating cable may be referred to as a series resistance heating cable The above described embodiment relates to a material which has a positive temperature coefficient of resistance and a negative temperature coefficient of resistance. However, a heating cable may be provided which is formed from a first material which has a positive temperature coefficient of resistance and a second material which has a negative temperature coefficient of resistance, as shown in figure 5. Referring to figure 5, a first conductor 21 and a second conductor 22 are embedded in a material 23 which has a positive temperature coefficient of resistance.
The second conductor 22 is surrounded with a material 24 which has a negative temperature coefficient of resistance. An insulative xriaterial 25 surrounds the positive temperature coefficient material 23.
The heating cable of figure 5 is constructed by extruding the negative temperature coefficient material 24 through a die (not shown) through which the second conductor 22 passes. A suitable negative temperature coefficient material may be formed by adding the NTC ceramic referred to above to a polyethylene mixture which includes the material referred to above but does not include carbon black. Following this first extrusion, the positive temperature coefficient material 23 is extruded through a die (not shown) through which the first conductor 21 and second conductor 22 pass (the second conductor is already surrounded by negative temperature coefficient material 24). A suitable PTC material is the polyethylene mixture referred to above (without NTC powder).
In a further alternative arrangement (not shown), a heating cable may be constructed in which the first conductor and second conductor are embedded in a material which has a negative temperature coefficient of resistance. The second conductor may be surrounded with a material which has a positive temperature coefficient of resistance.
Construction of this cable may also be via extrusion, in the same manner as described above.
In both of the above mentioned arrangements, the resulting temperature coefficient curve may be arranged to have a temperature coefficient of resistance curve of the type shown in figure 2. The gradient, width and position of the curve inay be adjusted in the manner described above in relation to figure 4. Fiu-thermore, the general shape of the curve may be modified, for example by adding a different PTC material or NTC material to the mixture.
Figure 6 shows schematically the variation of resistance with respect to temperature of a material according to an embodiment of the present invention. The material includes a component which provides a negative temperature coefficient of resistance and two components which provide different positive 'temperature coefficients of resistance. At low temperatures, the material has a negative temperature coefficient of resistance, which is indicated as region A. At intermediate teinperatures, the temperature coefficient of resistance is relatively flat, and this is labelled as region C.
Beyond region C, the resistance increases gradually, and then increases more rapidly, before returning once again to a gradual increase. This positive temperature coefficient of resistance region is labelled as region B.
The negative temperature coefficient of resistance seen in region A of Figure 6 may for example be provided by a component such as a ceramic, which is included in the material. An example of a ceramic which may be used to provide a negative teinperature coefficient of resistance is described further above.
The steep and gradual parts of the curve in region B may be provided by two different components in the material, each of which has a different positive temperature coefficient of resistance. The first of these components may for exainple comprise carbon black (held in polyethylene, which forms a matrix in which the carbon black and other components are held). This component provides a positive temperature coefficient of resistance which is labelled as dotted line 30 in figure 6, i.e. a gradually increasing resistance. The 'second component may for example comprise a ceramic-metal composite, where the electrically conducting particles are selected from bismuth, gallium, or alloys thereof; and where the high electrical resistance material is selected from a ceramic oxide, such as alumina or silica, magnesia and mullite.
(Ceramic nitrides, borate glasses, silicate glasses, phosphate glasses and aluminate glasses are other exainples of suitable high electrical resistance materials.) This provides a greater positive temperature coefficient of resistance, which is labelled as dotted line 31 in figure 6, i.e. a more steeply increasing resistance.
Together the NTC component and two PTC coinponents provide the material with a temperature coefficient of resistance (i.e. a temperature coefficient of resistance characteristic) which varies according to the curve 32 (i.e. the solid line) shown in figure 6. It will be appreciated that the curve 32 is intended to be a schematic illustration only, showing schematically the result of adding different PTC
components together.
A heating cable constructed using a material having the coefficient of resistance characteristic shown in figure 6 has useful features. It will not suffer from a high in-rush current when it is cold, since it has an increased resistance at low temperatures.
When the heating cable is at a temperature which is in the equilibrium temperature coefficient region C, the resistance of the cable, and hence the current supply to it will vary only slightly. When the cable becomes hotter, and passes into region B, it will at first gradually increase in resistance. However, as the cable gets hotter, the resistance of the cable will increase very rapidly, thereby dramatically reducing the amount of current which passes through the cable.
The cable effectively provides an automatic shut-off (i.e. such that there is no appreciable electrical current (or power) conducted by the cable), which prevents it from overheating. The automatic shut-off arises due to the greater positive temperature coefficient (i.e. the more steeply increasing resistance). As the temperature of the cable increases, the resistance of the cable increases more quickly and the amount of current delivered to the cable reduces quickly. In other words, conductive pathways within the positive temperature coefficient component of the cable diminish, and the cable becomes exponentially more resistive to current flow.
This rapid reduction of the current delivered to the cable prevents it from overheating.
In this way, the rapidly increasing resistance effectively makes it impossible for the cable to overheat to the extent that it will for example melt or catch fire.
The position of the rapidly increasing curve 31, i.e. the temperature at which its effect begins to be seen, may be selected via the choice of the second PTC component.
This will affect the temperature at which automatic shut-off occurs.
Although Figure 6 illustrates the resistance of a material which includes one NTC
component and two PTC components, other combinations of NTC and PTC
components may be used. For example, two NTC components may be used to provide a negative temperature coefficient of resistance curve which includes a region with a first gradient and a region with a second gradient. In another example two NTC components and two PTC coiuponents may be used. In general, any number of components may be used in order to obtain a desired variation of resistance with respect to temperature.
By using appropriate combinations of PTC and NTC components in a material, the resultant temperature characteristic can be made to have any desired shape.
Figure 7 is a graph of resistance versus temperature for a material having one NTC
component and two PTC components. At all points along the characteristic, a balance is being struck in the inaterial between the negative temperature coefficient of resistance of the NTC component and the positive temperature coefficients of resistance of the two PTC components. It can be seen that at a first part 50 of the characteristic, the negative temperature coefficient of resistance of the NTC component is dominant, meaning that the first part 50 of the characteristic exhibits a negative temperature coefficient of resistance. At a second part 51 of the characteristic, the negative temperature coefficient of resistance of the NTC component balances the positive teinperature coefficient of resistance of the first PTC component, meaning that the second part 51 of the characteristic exhibits a zero temperature coefficient of resistance. At a third part 52 of the characteristic, the positive temperature coefficient of resistance of the first PTC component dominates the negative temperature coefficient of resistance of the NTC component, meaning that the third part 52 of the characteristic exhibits a positive temperature coefficient of resistance. At a fourth part 53 of the characteristic, the temperature is such that the influence of the first PTC
component becomes negligible , meaning that the fourth part 53 of the characteristic exhibits an almost zero temperature coefficient of resistance. At a fifth part 54 of the characteristic, the temperature is such that the second PTC component becomes dominant, meaning that the fifth part 54 of the characteristic exhibits a positive temperature coefficient of resistance. Finally, at a sixth part 55 of the characteristic, the temperature is such that the influence of the second PTC component becomes negligible, meaning that the sixth part 55 of the characteristic exhibits an almost zero temperature coefficient of resistance.
The heating cable may be of the form shown in figure 1, i.e. comprising a pair of conductors 1,2 embedded in inaterial3 which includes the NTC and PTC
components (the material inay be surrounded by an insulator 4). Alternatively, the heating cable may comprise a so-called series resistance heating cable. An example of a series resistance heating cable is shown in figure 8, and coinprises the material 42 (including NTC and PTC coinponents) surrounded by an insulation jacket or coating 44. A
conductive outer braid 46 (e.g. copper braid of approxiinately 0.5inm thickness) can optionally be added for additional mechanical protection and/or use as an earth wire.
The braid may be covered by a thermoplastic outer jacket 48 for additional mechanical protection. In use the heating cable may be connected at either end to a power source (typically a constant voltage of source). The connection is made to the material 42 such that current flows along the heating cable through the material 42, thereby causing the heating cable to be heated by the current.
The series resistance heating cable need not necessarily include two different PTC
components, but may for example include a single PTC component and a single NTC
component. Indeed, any number of NTC components and PTC components may be used in the series resistance heating cable (or indeed in a heating cable of the form shown in figure 1).
A heating cable using any of the materials described above can be used in any suitable environment in which heating is required. For example, the heating cable may be applied along a pipe which is exposed to fluctuations in temperature, or other fluid conveying apparatus. Alternatively the heating cable may be used for example to heat an environment to be used by people, for example providing under-floor heating. The heating cable may be provided in a car seat in order to heat the seat. The heating cable may be of the type shown in figure 1 or of the type shown in figure 7.
Claims (17)
1. A material which comprises:
a first component having a first positive temperature coefficient of resistance characteristic; and a second component having a second positive temperature coefficient of resistance characteristic, the second positive temperature coefficient of resistance characteristic being different from the first positive temperature coefficient of resistance characteristic, the proportions of the two components being such that the material has a positive temperature coefficient of resistance characteristic which is a combination of the first and second positive temperature coefficient of resistance characteristics of the first and second components.
a first component having a first positive temperature coefficient of resistance characteristic; and a second component having a second positive temperature coefficient of resistance characteristic, the second positive temperature coefficient of resistance characteristic being different from the first positive temperature coefficient of resistance characteristic, the proportions of the two components being such that the material has a positive temperature coefficient of resistance characteristic which is a combination of the first and second positive temperature coefficient of resistance characteristics of the first and second components.
2. The material of claim 1, further comprising a third component having a first negative temperature coefficient of resistance characteristic.
3. The material of claim 2, further comprising a fourth component having a second negative temperature coefficient of resistance characteristic, the second negative temperature coefficient of resistance characteristic being different from the first negative temperature coefficient of resistance characteristic.
4. A material which comprises:
a first component having a first negative temperature coefficient of resistance characteristic; and a second component having a second negative temperature coefficient of resistance characteristic, the second negative temperature coefficient of resistance characteristic being different from the first negative temperature coefficient of resistance characteristic, the proportions of the two components being such that the material has a negative temperature coefficient of resistance characteristic which is a combination of the first and second negative temperature coefficient of resistance characteristics of the first and second components.
a first component having a first negative temperature coefficient of resistance characteristic; and a second component having a second negative temperature coefficient of resistance characteristic, the second negative temperature coefficient of resistance characteristic being different from the first negative temperature coefficient of resistance characteristic, the proportions of the two components being such that the material has a negative temperature coefficient of resistance characteristic which is a combination of the first and second negative temperature coefficient of resistance characteristics of the first and second components.
5. The material of claim 4, further comprising a third component having a first positive temperature coefficient of resistance characteristic.
6. The material of claim 5, further comprising a fourth component having a second positive temperature coefficient of resistance characteristic, the second positive temperature coefficient of resistance characteristic being different from the first positive temperature coefficient of resistance characteristic.
7. A heating cable comprising one or more conductors embedded in the material of any preceding claim.
8. A method of making a material, the method comprising:
mixing a first component having a first positive temperature coefficient of resistance characteristic into a matrix; and mixing a second component having a second positive temperature coefficient of resistance characteristic into the matrix, the second positive temperature coefficient of resistance characteristic being different from the first positive temperature coefficient of resistance characteristic, the proportions of the two components being selected such that the material has a positive temperature coefficient of resistance characteristic which is a combination of the first and second positive temperature coefficient of resistance characteristics of the first and second components.
mixing a first component having a first positive temperature coefficient of resistance characteristic into a matrix; and mixing a second component having a second positive temperature coefficient of resistance characteristic into the matrix, the second positive temperature coefficient of resistance characteristic being different from the first positive temperature coefficient of resistance characteristic, the proportions of the two components being selected such that the material has a positive temperature coefficient of resistance characteristic which is a combination of the first and second positive temperature coefficient of resistance characteristics of the first and second components.
9. A method of making a material, the method comprising:
mixing a first component having a first negative temperature coefficient of resistance characteristic into a matrix; and mixing a second component having a second negative temperature coefficient of resistance characteristic into the matrix, the second negative temperature coefficient of resistance characteristic being different from the first negative temperature coefficient of resistance characteristic, the proportions of the two components being selected such that the material has a negative temperature coefficient of resistance characteristic which is a combination of the first and second negative temperature coefficient of resistance characteristics of the first and second components.
mixing a first component having a first negative temperature coefficient of resistance characteristic into a matrix; and mixing a second component having a second negative temperature coefficient of resistance characteristic into the matrix, the second negative temperature coefficient of resistance characteristic being different from the first negative temperature coefficient of resistance characteristic, the proportions of the two components being selected such that the material has a negative temperature coefficient of resistance characteristic which is a combination of the first and second negative temperature coefficient of resistance characteristics of the first and second components.
10. A method as claimed in claims 8 or 9, wherein the matrix is a polymer.
11. A heating cable comprising a first conductor which is surrounded by extruded negative temperature coefficient of resistance material, and a second conductor, the first and second conductors being embedded within an extruded positive temperature coefficient of resistance material.
12. A heating cable comprising a first conductor which is surrounded by extruded positive temperature coefficient of resistance material, and a second conductor, the first and second conductors being embedded within an extruded negative temperature coefficient of resistance material.
13. The heating cable of claim 12 or claim 13, wherein the component having the negative temperature coefficient of resistance comprises a ceramic
14. The heating cable of claim 13, wherein the ceramic comprises a mixture of Mn2O3 and NiO.
15. The heating cable of claim 14, wherein the ceramic comprises 82% of Mn2O3 and 18% of NiO.
16. The heating cable of claim 14 or 15, wherein the mixture is calcinated.
17. The heating cable of claim 16, wherein the calcination takes place at a temperature of at least 900°C.
Applications Claiming Priority (5)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| GB0609729.9 | 2006-05-17 | ||
| GBGB0609729.9A GB0609729D0 (en) | 2006-05-17 | 2006-05-17 | Material and heating cable |
| GB0705334.1 | 2007-03-21 | ||
| GBGB0705334.1A GB0705334D0 (en) | 2006-05-17 | 2007-03-21 | Material and heating cable |
| PCT/GB2007/001850 WO2007132256A1 (en) | 2006-05-17 | 2007-05-17 | Material and heating cable |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CA2652012A1 true CA2652012A1 (en) | 2007-11-22 |
Family
ID=36660282
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CA002652012A Abandoned CA2652012A1 (en) | 2006-05-17 | 2007-05-17 | Material and heating cable |
Country Status (9)
| Country | Link |
|---|---|
| US (1) | US8466392B2 (en) |
| EP (1) | EP2018791B1 (en) |
| CN (1) | CN101485230B (en) |
| AT (1) | ATE462287T1 (en) |
| CA (1) | CA2652012A1 (en) |
| DE (1) | DE602007005470D1 (en) |
| GB (2) | GB0609729D0 (en) |
| RU (1) | RU2402182C2 (en) |
| WO (1) | WO2007132256A1 (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2010032017A1 (en) | 2008-09-18 | 2010-03-25 | Heat Trace Limited | Heating cable |
| US8466392B2 (en) | 2006-05-17 | 2013-06-18 | Heat Trace Limited | Material and heating cable |
Families Citing this family (20)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20120248092A1 (en) * | 2011-03-30 | 2012-10-04 | Palo Alto Research Center Incorporated | Low temperature thermistor process |
| US9481152B2 (en) | 2011-12-07 | 2016-11-01 | Trlby Innovative Llc | Variable temperature seal element |
| GB2507268A (en) * | 2012-10-23 | 2014-04-30 | Ford Global Tech Llc | Fast heat steering wheel |
| CN103093867B (en) * | 2012-12-26 | 2015-06-17 | 四川九洲线缆有限责任公司 | Resistance stabilizing cable |
| NZ714626A (en) * | 2013-06-26 | 2023-03-31 | Intelli Particle Pty Ltd | Electrothermic compositions |
| US11578213B2 (en) | 2013-06-26 | 2023-02-14 | Intelli Particle Pty Ltd | Electrothermic compositions |
| CN105448411A (en) * | 2014-09-18 | 2016-03-30 | 瑞侃电子(上海)有限公司 | Cable and manufacturing method thereof, cable bundle and manufacturing method thereof, and load circuit |
| US10231288B2 (en) | 2014-10-09 | 2019-03-12 | Nvent Services Gmbh | Voltage-leveling heater cable |
| GB2531522B (en) * | 2014-10-20 | 2018-05-09 | Bae Systems Plc | Strain sensing in composite materials |
| EP3257326B1 (en) * | 2015-02-09 | 2020-06-03 | nVent Services GmbH | Heater cable having a tapered profile |
| GB2551789B (en) * | 2016-06-30 | 2021-10-20 | Lmk Thermosafe Ltd | Heating element |
| GB201621282D0 (en) * | 2016-12-14 | 2017-01-25 | Tguk Holdings Ltd | Towel rail |
| CN108627080A (en) * | 2017-03-20 | 2018-10-09 | 上海敏传智能科技有限公司 | A kind of strain transducer and strain transducer composite material of included temperature compensation function |
| US11118810B2 (en) | 2017-10-19 | 2021-09-14 | Tom Richards, Inc. | Heat transfer assembly |
| DE102017128760B3 (en) * | 2017-12-04 | 2019-01-03 | AGT-PSG GmbH & Co. KG | Device for transporting a medium and packaging process |
| US11166343B2 (en) | 2018-07-11 | 2021-11-02 | Goodrich Corporation | Multi polymer positive temperature coefficient heater |
| US10952284B2 (en) | 2018-07-19 | 2021-03-16 | Schluter Systems L.P. | Heating cable |
| US11425797B2 (en) | 2019-10-29 | 2022-08-23 | Rosemount Aerospace Inc. | Air data probe including self-regulating thin film heater |
| US11903101B2 (en) | 2019-12-13 | 2024-02-13 | Goodrich Corporation | Internal heating trace assembly |
| US11745879B2 (en) | 2020-03-20 | 2023-09-05 | Rosemount Aerospace Inc. | Thin film heater configuration for air data probe |
Family Cites Families (17)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4330703A (en) | 1975-08-04 | 1982-05-18 | Raychem Corporation | Layered self-regulating heating article |
| US4314145A (en) | 1978-01-30 | 1982-02-02 | Raychem Corporation | Electrical devices containing PTC elements |
| DE3176112D1 (en) | 1980-05-19 | 1987-05-21 | Raychem Corp | Ptc conductive polymer compositions and devices comprising them and a method of making them |
| US4659913A (en) * | 1982-04-16 | 1987-04-21 | Raychem Corporation | Elongate electrical assemblies |
| NO880529L (en) | 1988-02-08 | 1989-08-09 | Ramu Int | SELF-LIMITED ELECTRIC HEATER. |
| JPH08306508A (en) | 1995-05-08 | 1996-11-22 | Nippondenso Co Ltd | Thin film thermistor element and its manufacturing method |
| GB2307385B (en) | 1995-11-17 | 2000-05-24 | Ceramaspeed Ltd | Radiant electric heater |
| WO1999030334A1 (en) | 1997-12-08 | 1999-06-17 | Acome Societe Cooperative De Travailleurs | Self-adjusting cables and method for making same |
| JP3317895B2 (en) | 1998-03-26 | 2002-08-26 | 憲親 武部 | Temperature self-control function heater |
| GB9816645D0 (en) | 1998-07-30 | 1998-09-30 | Otter Controls Ltd | Improvements relating to electrically heated water boiling vessels |
| RU2216882C2 (en) | 2001-08-09 | 2003-11-20 | Общество с ограниченной ответственностью "ПермНИПИнефть" | Heating cable |
| DE10159451A1 (en) | 2001-12-04 | 2003-06-26 | Epcos Ag | Electrical component with a negative temperature coefficient |
| GB0216932D0 (en) | 2002-07-20 | 2002-08-28 | Heat Trace Ltd | Electrical heating cable |
| JP2004079558A (en) | 2002-08-09 | 2004-03-11 | National Institute For Materials Science | V- and u-shaped material having temperature characteristic of electric resistance |
| CN2630692Y (en) | 2003-05-09 | 2004-08-04 | 王天林 | Adaptive medium-temperature radiating apparauts |
| GB0428297D0 (en) | 2004-12-24 | 2005-01-26 | Heat Trace Ltd | Control of heating cable |
| GB0609729D0 (en) | 2006-05-17 | 2006-06-28 | Heat Trace Ltd | Material and heating cable |
-
2006
- 2006-05-17 GB GBGB0609729.9A patent/GB0609729D0/en not_active Ceased
-
2007
- 2007-03-21 GB GBGB0705334.1A patent/GB0705334D0/en not_active Ceased
- 2007-05-17 CN CN2007800179607A patent/CN101485230B/en active Active
- 2007-05-17 DE DE602007005470T patent/DE602007005470D1/en active Active
- 2007-05-17 AT AT07732872T patent/ATE462287T1/en not_active IP Right Cessation
- 2007-05-17 US US12/301,014 patent/US8466392B2/en active Active
- 2007-05-17 WO PCT/GB2007/001850 patent/WO2007132256A1/en active Application Filing
- 2007-05-17 CA CA002652012A patent/CA2652012A1/en not_active Abandoned
- 2007-05-17 RU RU2008149695/09A patent/RU2402182C2/en active
- 2007-05-17 EP EP07732872A patent/EP2018791B1/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US8466392B2 (en) | 2006-05-17 | 2013-06-18 | Heat Trace Limited | Material and heating cable |
| WO2010032017A1 (en) | 2008-09-18 | 2010-03-25 | Heat Trace Limited | Heating cable |
| US8952300B2 (en) | 2008-09-18 | 2015-02-10 | Heat Trace Limited | Heating cable |
Also Published As
| Publication number | Publication date |
|---|---|
| US8466392B2 (en) | 2013-06-18 |
| RU2008149695A (en) | 2010-06-27 |
| CN101485230A (en) | 2009-07-15 |
| GB0609729D0 (en) | 2006-06-28 |
| RU2402182C2 (en) | 2010-10-20 |
| ATE462287T1 (en) | 2010-04-15 |
| US20090184108A1 (en) | 2009-07-23 |
| EP2018791B1 (en) | 2010-03-24 |
| CN101485230B (en) | 2012-02-29 |
| GB0705334D0 (en) | 2007-04-25 |
| EP2018791A1 (en) | 2009-01-28 |
| WO2007132256A1 (en) | 2007-11-22 |
| DE602007005470D1 (en) | 2010-05-06 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| US8466392B2 (en) | Material and heating cable | |
| EP2324682B1 (en) | Heating cable | |
| FI65522B (en) | SKIKTAT SJAELVREGLERANDE UPPVAERMNINGSFOEREMAOL | |
| JP5861185B2 (en) | Thermally conductive polymer composition | |
| CA1067947A (en) | Positive temperature coefficient resistance heating elements | |
| EP3172746B1 (en) | Conductive polymer composite and method of its manufacturing | |
| KR100759935B1 (en) | Electrical Heating Devices And Resettable Fuses | |
| US4922083A (en) | Flexible, elongated positive temperature coefficient heating assembly and method | |
| CN101523975B (en) | Heating element | |
| US20060000823A1 (en) | Polymer compositions exhibiting a PTC property and methods of fabrication | |
| CN110893910A (en) | Hybrid heater for aircraft wing anti-icing | |
| EP0123540A2 (en) | Conductive polymers and devices containing them | |
| KR20070070092A (en) | Ptc devices | |
| TW457497B (en) | Organic positive temperature coefficient thermistor and manufacturing method thereof | |
| US10858506B2 (en) | Conductive heating composition and flexible conductive heating device using the same | |
| JP2001167905A (en) | Organic ptc composition | |
| JP2000156275A (en) | Heating resistor for ceramic heater, ceramic heater, and manufacture of ceramic heater | |
| GB2551789A (en) | Heating element | |
| Yu et al. | Fabrication and performance evaluation of the flexible positive temperature coefficient material for self‐regulating thermal control | |
| JP3575624B2 (en) | Heating element | |
| US3295090A (en) | Electrical resistor having a core element with high heat dissipating properties | |
| JP3957580B2 (en) | Self-temperature control type surface heater | |
| JPH07235370A (en) | Heater | |
| TW202024212A (en) | Pptc composition and device having low thermal derating and low process jump | |
| WO2020180273A1 (en) | A ptc heating unit |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| EEER | Examination request | ||
| FZDE | Discontinued |
Effective date: 20180418 |