CA2092117A1 - Two-component water-based varnishes containing acrylic-urethane polymers - Google Patents

Two-component water-based varnishes containing acrylic-urethane polymers

Info

Publication number
CA2092117A1
CA2092117A1 CA002092117A CA2092117A CA2092117A1 CA 2092117 A1 CA2092117 A1 CA 2092117A1 CA 002092117 A CA002092117 A CA 002092117A CA 2092117 A CA2092117 A CA 2092117A CA 2092117 A1 CA2092117 A1 CA 2092117A1
Authority
CA
Canada
Prior art keywords
component
water
groups
acrylic
based varnish
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
CA002092117A
Other languages
French (fr)
Inventor
Mauricio Colucci
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Oece Industrie Chimiche SpA
Original Assignee
Oece Industrie Chimiche SpA
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Oece Industrie Chimiche SpA filed Critical Oece Industrie Chimiche SpA
Publication of CA2092117A1 publication Critical patent/CA2092117A1/en
Abandoned legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/40High-molecular-weight compounds
    • C08G18/62Polymers of compounds having carbon-to-carbon double bonds
    • C08G18/6216Polymers of alpha-beta ethylenically unsaturated carboxylic acids or of derivatives thereof
    • C08G18/622Polymers of esters of alpha-beta ethylenically unsaturated carboxylic acids
    • C08G18/6225Polymers of esters of acrylic or methacrylic acid
    • C08G18/6229Polymers of hydroxy groups containing esters of acrylic or methacrylic acid with aliphatic polyalcohols
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/08Processes
    • C08G18/0838Manufacture of polymers in the presence of non-reactive compounds
    • C08G18/0842Manufacture of polymers in the presence of non-reactive compounds in the presence of liquid diluents
    • C08G18/0861Manufacture of polymers in the presence of non-reactive compounds in the presence of liquid diluents in the presence of a dispersing phase for the polymers or a phase dispersed in the polymers
    • C08G18/0866Manufacture of polymers in the presence of non-reactive compounds in the presence of liquid diluents in the presence of a dispersing phase for the polymers or a phase dispersed in the polymers the dispersing or dispersed phase being an aqueous medium
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D175/00Coating compositions based on polyureas or polyurethanes; Coating compositions based on derivatives of such polymers
    • C09D175/04Polyurethanes

Landscapes

  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Dispersion Chemistry (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Health & Medical Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Materials Engineering (AREA)
  • Wood Science & Technology (AREA)
  • Paints Or Removers (AREA)
  • Polyurethanes Or Polyureas (AREA)
  • Compositions Of Macromolecular Compounds (AREA)

Abstract

Abstract Water-based varnish prepared by mixing, just before use, component A, consisting of an aqueous dispersion of an acrylic polymer containing hydroxy functional groups and an aliphatic polyurethane resin, with component B, consisting of a liquid low-volatility aliphatic polyisocyanate with a free -NCO group content of 18.5% to 20.5% by wt., diluted, if necessary, with a solvent, e.g. ethyl acetate.

Description

2 ~

Two-component water-based varnishes containin~ acrylic-urethane polymers ~escription of the invention The present invention relates to water-based varnishes prepared by mixing, just before use, two basic components, i.e.
component A, consisting of an acrylic and urethane polymers aqueous dispersion, and component B7 consisting of a liquid polyisocyanate compound either as is or in the form of a solution, e.g. in ethyl acetate.
The properties of the films obtained from the varnish as per the invention - which envisages the use of polyisocyanate to cross-link the acrylic-urethane polymeric material, are not 1~ those characteristic of thermoplastic non-cross-linked films, but of two-component cross-linked polyurethane systems, which are analogous to those of the known solvent-based systems.
In particular, their resistance to chemicals, to abrasion, etc.
is high, while their appearance is as good as that of the traditional solvent-based varnish films.
The varnish as per the present inventi~n - whose basic polymeric component (component A) is in the form of an aqueous dispersion - has the advantage, arising from the absence of solvents, that it does not cause any harm to the users' health and does not create any atmospheric pollutio~ problem.
Po~meric component A in an aqueous dispersion essentially consists of an acrylic polymer containing free hydroxy groups (2% to L~X by wt. 0~ groups on dry basis) ~ixed with a lower ~92i :~ ~

amount of aliphatic polyurethane resin.
The acrylic resin/polyurethane resin weight ratio ranges between 60/40 and 65/35. The acrylic polymer content ranges from 15% to 18% by wt. of the total aqueous dispersion.
Polymeric dispersion A must act as an emulsifyirlg agent of polyisocyanate (component B).
The polymer particles are 12 to 16 nm in diameter, which is the optimum size for their being uniformly dispersed in the reactive system.
The formulation oP polymeric dispersion A envisages the use of some of the usual additives of water-based systems, e.g.
antifoam and thickening agents, surfactants, extenders, pigments, etc.
The product viscosity is adjusted by water addition, if any, to 40 to 50 sec. (Ford 4 viscosity at 20 C).
Component B, which acts as a cross-linking agent, consists of a low-volatility aliphatic polyisocyanate, in particular low molecular weight isocyanate dimers and trimers. The free -NC0 groups content must range from 18.5% to 20.5% by wt. Component B is used in the liquid form with a viscosity of 50 to 16,000 mPa.s (at 20 C); in particular, with a view to obtaining the convenient viscosity it can be diluted with a solvent, e.g.
ethyl acetate, The react:Lons taking place in the acrylic-urethane-isocyanate polymer system as per the inventl~n may be schematically 2(~2~7 represented as follows.
During the first reaction step between isocyanate and water (non-selective reaction) a carbamic acid derivative is formed through water addition to the NCO groups: said acid easily liberates CO2, being thus converted into NH2 group; this last readily reacts with an isocyanic group with formation of a urea polymer.

Il -N=C=O ~ H20 ---> -NH-C-OH

O

-NH-C-OH ---> -NH2+CO2 o -NH2+0=C=N- ---> -NH-C-NH-The following scheme represents the reaction between the hydro~y acrylic polymer and isocyanate, with formation of a urethane bond:

-N-C=O ~ HO ---> -NH-C-O-g Varnish preparation The varnish is prepared by mixing under stirring, just before use, component A w.ith the isocyanic cross-linking agent B in convenient amounts to obtain a molar ratio between the free isocyanic groups of component B and the free hydroxy groups of component A of 1 to 1.5.
The physicochemical properties of the varnish obtained are as follows:

2~2~7 density at 20 C 1.100 to 1.215 g/c~3 Ford 4 viscosity at 20 C 40 to 50 sec.
dry residue (2 hrs at 130 C) 35% to 45% by wt.
gelling time (time of use) at 20~C 60 to 150 min.
A typical formulation of a varnish according to the invention is reported hereinbelow (% by wt.).

2~92~l~ 7 COMPONENT A % ON THECONTENT OF DRY
WHOLE PRODUCT %
Acrylic resin dispersion with hydroxy groups 51-435 30-32 Aliphatic polyurethane resin dispersion 28.350 33-35 Polyethylene wax emulsion8.000 50-55 Silica 3.125 100 Water 6.874 Preservatives 0.001 15-20 Silicone-based antifoam agent 1.215 100 Silicone 1.000 100 100.000%
COMPONENT B
Low-volatility aliphatic polyisocyanate 50.000% by wt.
~thyl acetate 50.000% by wt.

100.000% by wt.
Weight ratios between the components COMPONE.NT B 10 Performance of the varnish according to the invention The performance test.s carried out on the varnish in actual use gave the results reported in the following table (according to 2 ~f~

BS 6250/3 stAndard for severe-duty horizontal surfaces -excepting kitchen worktops). Application ti~e: 1 hr.
Humid heat ( C)Min. values requestedResults Dry heat ( C3 BS 3962f3 21l 5 Resistance to staining BS 3962L~
Min. values requested Results Acetone 23 4 Ethyl/butyl acetate 23 4 Tea =5 5 Coffee =5 5 Ethyl alcohol (96X) ~3 4 Ethyl alcohol (48%) 24 5 Resistance to oil and grease BS 3962/5 =5 5 The results obtained from the performance tests prove that the film loses its thermoplastic properties and becomes a themosetting material.
VARNISH FILM CROSS-LINKING
Film formation of the two-component water-based acrylic-urethane polymeric system does not occur by coalescence as in the case of the usual aqueous dispersions. Instead, after water evaporation, a 100 to 200 hrs cross-linking reaction takes place to form urethane and urea groups; after that, the physicochemical resistance of the varnish film obtained reaches the highest value.
~ se-E5~perties On the basis of wide experimentation carried out in the commercial plants producing usual solvent varnishes, the application properties of the water-based varnish containing . ' .

: .

2~9~7 acrylic-urethane polymers were found to be good.
e coating film adhesiveness, perPormance and appearance were found to be excellent.
Adhesion According to the tests, adhesion to the following items was excellent:
- wood oP various types - wood particle boards polyester substrates - polyurethane substrates - polyacrylic substrates - polyepoxydic substrates - metallic substrate (iron) - substrate coated with a different water-based varnish Excellent and identical adhesion values (crosshatch test, standard 150-4624) were shown by tests on the various supports.
The MIR (Multiple Internal Reflectance) analysis of the product applied to wood board showed the formation of urea and urethane groups between 1600 and 1640 cm~l, which are the same groups observed in the MIR plot of solvent polyurethane, This is a proof that a reaction occurred between the NCO groups of the cross-linking agent and the OH groups of the acrylic resin aqueous dispersion.

.

Claims (4)

1. Water-based varnish prepared by mixing, just before use, the following basic components:
component A: an acrylic-urethane polymer aqueous dispersion, consisting of an acrylic polymer containing hydroxy functional groups (2% to 4% by wt. OH groups on dry basis) mixed with an aliphatic polyurethane resin, the acrylic resin/polyurethane resin weight ratio ranging between 60/40 to 65/35;
component B: low-volatility aliphatic polyisocyanate in the liquid form, containing 18.5% to 20.5% by wt. free -NCO groups, diluted, if necessary, with a solvent, e. g. ethyl acetate;
said component B being mixed with component A in convenient amounts to obtain a molar ratio between -NCO groups and -OH
groups ranging from 1 to 1.5.
2. Water-based varnish according to claim 1 wherein component A has an acrylic polymer content of 15% to 18% by wt. of the total.
3. Water-based varnish according to claim 1 wherein polyisocyanate in a 50% by wt. solution with ethyl acetate is used.
4. Water-based varnish according to claim 1 wherein the viscosity of component A is adjusted to 40-50 sec. (Ford 4 viscosity at 20°C).
CA002092117A 1992-03-23 1993-03-22 Two-component water-based varnishes containing acrylic-urethane polymers Abandoned CA2092117A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
ITMI92A000671 1992-03-23
ITMI920671A IT1254549B (en) 1992-03-23 1992-03-23 WATER-BASED, TWO-COMPONENT, ACRYLIC-POLYURETHANE BASED PRODUCTS.

Publications (1)

Publication Number Publication Date
CA2092117A1 true CA2092117A1 (en) 1993-09-24

Family

ID=11362547

Family Applications (1)

Application Number Title Priority Date Filing Date
CA002092117A Abandoned CA2092117A1 (en) 1992-03-23 1993-03-22 Two-component water-based varnishes containing acrylic-urethane polymers

Country Status (3)

Country Link
EP (1) EP0562282A1 (en)
CA (1) CA2092117A1 (en)
IT (1) IT1254549B (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5723518A (en) * 1994-06-03 1998-03-03 Bayer Aktiengesellschaft Aqueous two-component polyurethane coating compositions and a method for their preparation

Families Citing this family (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TW321660B (en) * 1994-01-14 1997-12-01 Cytec Tech Corp
US5594065A (en) * 1995-05-09 1997-01-14 Air Products And Chemicals, Inc. Two component waterborne crosslinkable polyurethane/acrylate-hybrid systems
DE60218387T2 (en) 2001-07-20 2007-11-08 Rohm And Haas Co. Aqueous hybrid adhesive composition and method
KR20050102148A (en) 2003-02-28 2005-10-25 바이엘 머티리얼사이언스 아게 Method and device for producing a two-component lacquer mixture
GB2435472A (en) 2006-02-23 2007-08-29 3M Innovative Properties Co Method for forming an article having a decorative surface
US8907007B2 (en) 2007-10-19 2014-12-09 Axalta Coating Systems Ip Co., Llc Process for painting substrates
EP2203532B1 (en) * 2007-10-19 2013-06-12 E. I. du Pont de Nemours and Company Two-component coating compositions
ITAR20130029A1 (en) 2013-07-29 2015-01-30 Ezio Reverberi INNOVATIVE LEATHER OR CLOTH, MADE OF NATURAL VEGETABLE FABRIC REINFORCED IN THE MASS WITH STONE PARTICLES, MARBLE, COTTO, CRYSTALS, VARIOUS METALS; HARD DUTY, ADAPTABLE TO COVER EVERY KIND OF SURFACE, OBJECT OR SHAPE, UNATTACKABLE
CN113943526A (en) * 2021-10-28 2022-01-18 河南立邦长润发科技材料有限公司 Water-based two-component top-coat paint with low VOC (volatile organic compound) emission, and preparation method and application method thereof

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE3724743A1 (en) * 1987-07-25 1989-04-06 Westdeutsche Farbengesellschaf Two-component coating material for the production of coating films on support materials by the screen printing method
DE3829587A1 (en) * 1988-09-01 1990-03-15 Bayer Ag COATING AGENT, A PROCESS FOR THE PRODUCTION THEREOF, AND THE USE OF SELECTED TWO-COMPONENT POLYURETHANE SYSTEMS AS BINDER FOR SUCH COATING AGENTS

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5723518A (en) * 1994-06-03 1998-03-03 Bayer Aktiengesellschaft Aqueous two-component polyurethane coating compositions and a method for their preparation

Also Published As

Publication number Publication date
EP0562282A1 (en) 1993-09-29
ITMI920671A1 (en) 1993-09-23
ITMI920671A0 (en) 1992-03-23
IT1254549B (en) 1995-09-25

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Legal Events

Date Code Title Description
FZDE Discontinued