CA1275184C - Ratchet wrench - Google Patents
Ratchet wrenchInfo
- Publication number
- CA1275184C CA1275184C CA000491492A CA491492A CA1275184C CA 1275184 C CA1275184 C CA 1275184C CA 000491492 A CA000491492 A CA 000491492A CA 491492 A CA491492 A CA 491492A CA 1275184 C CA1275184 C CA 1275184C
- Authority
- CA
- Canada
- Prior art keywords
- drive member
- pawl
- ratchet teeth
- handle
- head
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
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- 230000008901 benefit Effects 0.000 description 8
- 230000014759 maintenance of location Effects 0.000 description 7
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Landscapes
- Details Of Spanners, Wrenches, And Screw Drivers And Accessories (AREA)
Abstract
Abstract:
An improved socket wrench is provided which has an aperture extending entirely through the drive member and drive portion of the wrench to permit the wrench to be used on spark plugs or deep set bolts or nuts without the need for an extension or long sockets. A quick release mechanism having a member is provided which includes a cylindrical portion with depending resilient legs. A
first embodiment provides the wrench with a sliding ratcheting pawl. A second embodiment provides a wrench with pivotal ratcheting pawls. A third embodiment provides a breaker bar wrench with a quick socket release feature including a push button release feature. An improved socket wrench is provided which includes a first pawl sliding on a first slide surface and a second pawl sliding on a second slide surface. At least one of the slide surfaces is not perpendicular to a radial line from the axis of rotation of the drive member intersecting the plane of the slide surface when the slide surface is least distant from the rotational axis. This provides an increase in the number of pawl engagements per revolution over that possible with only a single pawl. A square drive to hex drive adapter and a hex drive to square drive adapter are provided. Finally, retainer spring is used to frictionally engage sockets on a breaker bar.
An improved socket wrench is provided which has an aperture extending entirely through the drive member and drive portion of the wrench to permit the wrench to be used on spark plugs or deep set bolts or nuts without the need for an extension or long sockets. A quick release mechanism having a member is provided which includes a cylindrical portion with depending resilient legs. A
first embodiment provides the wrench with a sliding ratcheting pawl. A second embodiment provides a wrench with pivotal ratcheting pawls. A third embodiment provides a breaker bar wrench with a quick socket release feature including a push button release feature. An improved socket wrench is provided which includes a first pawl sliding on a first slide surface and a second pawl sliding on a second slide surface. At least one of the slide surfaces is not perpendicular to a radial line from the axis of rotation of the drive member intersecting the plane of the slide surface when the slide surface is least distant from the rotational axis. This provides an increase in the number of pawl engagements per revolution over that possible with only a single pawl. A square drive to hex drive adapter and a hex drive to square drive adapter are provided. Finally, retainer spring is used to frictionally engage sockets on a breaker bar.
Description
d 75~84 ItlPROVED RATCH,ET WRENCH
TECHNICAL ~IELD
This invention relates to hand tools, and in particular to reversible ratchet wrenches for rotating fasteners~
~.~'7S~8~
BACKGROUND OF T~E INVENTI~N
The ratchet wrench has several advantages over the conventional closed or open end wrench. The fastener to be tiyhtened or loosened is commonly in a confined location where a wrench has only a limited arc of motion when placed on the fastener. With an open end or a closed end wrench, the wrench must be removed from the fastener each time the limit of the arc of motion is reached and then repositioned. The ratchet ~rench can be retained on the fastener with the ratcheting mechanism permitting the wrench to be readily returned to the initial point of motion without the wrench beiny removed from the fastener.
When a reversible ratchet is provided, the wrench can be rotated freely in either direction as needed.
The ratchet wrench has in the past had one significant shortcoming relative to the closed or opened ended wrench. The wrench engaging surfaces of the fastener can often be a considerable distance from the end of the fastener, such as where the fastener is the common autcmotive spark plug where the wrench engaging surfaces lie along the length of the spark plug, or when a member, such as a bolt on which the fastener is secured, extends through the 2S fastener. The conventional closed or opened end wrench can be simply slid over the end of the spark plug or bolt onto the wrench engaginy surfaces of the fastener. The common ratchet wrench is provided with a square drive to engage a square aperture in a ~0 socket. The ability of the socket to contact the wrench surfaces on the fastener is therefore deCermined solely by the length of the socket. Long experience has shown that two different length socket a 7 5 ~ ~ 4 sets are required for the majority of applications, including a so-called ~short~ socket set for use in tight areas and a so-called "deep" socket set for use with spark plugs, fasteners with through bolts, etc. This leads to great expense in necessitating the purchase of two complete socket sets. In addition, as the wrench handle is moved away from the fastener to permit the longer "deep" socket to be positioned between the wrench and fastener, the user must be careful to avoid applying a moment perpendicular the desired rotational direction to avoid overstressing the fastener.
Attempts have been made $o eliminate the need for multi~le length socket sets in ratchet wrench design by providing a ratchet wrench having a hole through the wrench and centered on the axis of rotation of the drive portion of the ratchet wrench. U.S. Patent No. 125,695 to Sanborn, U.S.
- Patent No. 1~165,995 to Mossberg and U.S. Patent No.
TECHNICAL ~IELD
This invention relates to hand tools, and in particular to reversible ratchet wrenches for rotating fasteners~
~.~'7S~8~
BACKGROUND OF T~E INVENTI~N
The ratchet wrench has several advantages over the conventional closed or open end wrench. The fastener to be tiyhtened or loosened is commonly in a confined location where a wrench has only a limited arc of motion when placed on the fastener. With an open end or a closed end wrench, the wrench must be removed from the fastener each time the limit of the arc of motion is reached and then repositioned. The ratchet ~rench can be retained on the fastener with the ratcheting mechanism permitting the wrench to be readily returned to the initial point of motion without the wrench beiny removed from the fastener.
When a reversible ratchet is provided, the wrench can be rotated freely in either direction as needed.
The ratchet wrench has in the past had one significant shortcoming relative to the closed or opened ended wrench. The wrench engaging surfaces of the fastener can often be a considerable distance from the end of the fastener, such as where the fastener is the common autcmotive spark plug where the wrench engaging surfaces lie along the length of the spark plug, or when a member, such as a bolt on which the fastener is secured, extends through the 2S fastener. The conventional closed or opened end wrench can be simply slid over the end of the spark plug or bolt onto the wrench engaginy surfaces of the fastener. The common ratchet wrench is provided with a square drive to engage a square aperture in a ~0 socket. The ability of the socket to contact the wrench surfaces on the fastener is therefore deCermined solely by the length of the socket. Long experience has shown that two different length socket a 7 5 ~ ~ 4 sets are required for the majority of applications, including a so-called ~short~ socket set for use in tight areas and a so-called "deep" socket set for use with spark plugs, fasteners with through bolts, etc. This leads to great expense in necessitating the purchase of two complete socket sets. In addition, as the wrench handle is moved away from the fastener to permit the longer "deep" socket to be positioned between the wrench and fastener, the user must be careful to avoid applying a moment perpendicular the desired rotational direction to avoid overstressing the fastener.
Attempts have been made $o eliminate the need for multi~le length socket sets in ratchet wrench design by providing a ratchet wrench having a hole through the wrench and centered on the axis of rotation of the drive portion of the ratchet wrench. U.S. Patent No. 125,695 to Sanborn, U.S.
- Patent No. 1~165,995 to Mossberg and U.S. Patent No.
2,317,461 all disclose a ratchet wrench with a throuyh hole. The wrench in each of these patents is adapted ~or only a single fastener siæe. U.S.
Patents No. 1,347,691 to Forton and 2,300,479 to Wilson each disclose a ratchet wrench with a through hole which is adapted for using interchangable sockets to use the wrench with a range of fastener sizes. However, none of the wrenches disclosed in these patents permit the ratcheting direction to be reversed without turning over the wrench. In addition, none of these designs utilize sockets of a weight, compactness, strength and size range co~parable with standard square-drive sockets, and therefore are hardly commercially competitive with the standard square-drive socket.
~75~
In ratchet wrenches adapted for use with a socket set, it is common to provide a spring loaded detent to secure the socket on the drive member of the wrçnch during use. In recent years, mechanisms have been developed for quick release of the socket from the wrench by retraction of the detent. Such mechanisms are described in U.S. Patents No.
Patents No. 1,347,691 to Forton and 2,300,479 to Wilson each disclose a ratchet wrench with a through hole which is adapted for using interchangable sockets to use the wrench with a range of fastener sizes. However, none of the wrenches disclosed in these patents permit the ratcheting direction to be reversed without turning over the wrench. In addition, none of these designs utilize sockets of a weight, compactness, strength and size range co~parable with standard square-drive sockets, and therefore are hardly commercially competitive with the standard square-drive socket.
~75~
In ratchet wrenches adapted for use with a socket set, it is common to provide a spring loaded detent to secure the socket on the drive member of the wrçnch during use. In recent years, mechanisms have been developed for quick release of the socket from the wrench by retraction of the detent. Such mechanisms are described in U.S. Patents No.
3,208,318 to Roberts and 3,532,013 to Haznar. These mechanisms, however, require a number of parts, which increase costs, and cannot be readily disassembled for repairs.
Most conventional ratchet wrenches are capable of ratcheting about 9 rotation between the socket and wrench before the ratcheting mechanism in the wrench becomes operable to secure the socket to the wrench for rotation in the desired direction While some wrenches have been developed which have permitted a reduction in the angle, permitting more effective use of a ratchet wrench in a tight location, these designs have not proved completely satisfactory.
Another area where the known ratchet wrench is not effective is when the member to be tightened or loosened is adjacent an obstruction which prevents 2~ the socket and wrench from being placed over the member. Conventional sockets have a round cross section and cannot be separately rotated without the wrench in place. Therefore~ even if the socket can be positioned over the member, if the wrench itself 3~ cannot be secured to the socket, the ratchet wrench is ineffective.
- At the present time, no single ratchet wrench has been develo~ed which incorporates the desired ~'' 7~
advantages noted above including the presence of a through hole to eliminate the need of multiple sets of sockets and incorporating a quick release mechanism for the sockets used. A need therefore exists for such a socket wrench which is relatively uncomplicated in design and adaptable for inexpensive quantity production.
~p~ ~s~
SUMMARY OF THE INVENTION
In accordance with one aspect of the present invention, a ratchet wrench is provided ~or rotating a fastener. The ratchet wrench includes a handle having a head at one end thereof, the head having a cylindrical aperture formed therethrough centered on an axis. A drive member is mounted onto the handle and extends into the cylindrical aperture for rotation about the axis relative to the handle. The drive member is operably connected to ~he fastener so that rotation of the drive member rotates the fastener. The drive member further defines an aperture extending therethrough along the axis.
Ratchet means are provided for selectively ratcheting the handle in either rotational direction about the axis relative to the drive member.
In accordance with another aspect of the present invention, a ratchet wrench for rotating a fastener is provided. The ratchet wrench includes a handle having a head at one end thereof. The head includes a cylindrical aperture formed therethrough and centered on a rotational axis. The wall of the head defining the cylindrical aperture has ratchet teeth thereon around the entire periphery of the wall. A
drive member is mounted in the handle through the cylindrical aperture for rotation about the rotational axis relative to the handle. The drive member is operably connected to the fastener so that rotation of the drive member also rotates the fastener. The drive member defines a slide surface facing the ratchet teeth in the head and further de~ines an aperture therethrough extending along the rotational axis. A pawl is positioned between the x ~
slide surface on the drive member and the ratchet teeth of the head and defines first and second sets of rat~het teeth thereon in facing relation with the ratchet teeth on the head. Means are provided for S moving the pawl between first and second positions relative to the slide surface so that in the first position, the pawl is jammed between the ratchet teeth of the head and the slide surface when the handle is rotated in a first direction relative to the drive member, the moviny means permitting rotation of the handle in the opposite direction relative to the drive member. When the pawl is in the second position relative to the slide surface, rotation of the handle in the opposite direction relative to the drive member is prevented and the moving means permits rotation of the handle in the first direction relative to the drive member.
In accordance with another aspect of the present invention, the drive member in the ratchet wrench defines two slide surfaces facing the ratchet teeth in the head. A pawl is positioned for sliding motion on each of the slide surfaces. Each pawl defines first and second sets of ratchet teeth thereon in facing relation with the ratchet teeth on the head.
Structure is provided for moving the pawls between first and second positions relative to the slide surfaces so that in ~he first position, one of the pawls are jammed between the ratchet teeth of the head and the slide surface when the handle is rotated in a first direction relative to the drive member, the moving structure permitting rotation of the handle in the opposite direction relative to the drive member. When the pawls are in the second 3!.,P~" 753~
position relative to the slide surface, rotation of the handle in the opposite direction relative to the drive member is prevented and the movin~ structure permits rotation of the handle in the first direction relative to the drive member. The sliding surfaces are oriented so that the pawls do not engage the teeth on the head simultaneol~sly to reduce the degrees of rotation necessary between the drive member and head between engagement of a pawl and the head.
In accordance with another aspect of the present invention, adapters are provided for adapting the ratchet wrench and sockets of the present invention to conventional square drive wrenches and socket.
In accordance with another aspect of the present invention, the hex sockets employed with the ratchet wrench have wrench surfaces on the outer surface thereof for use with a conventional open end or boxed wrench for tighteniny or loosening a member. The hex sockets can be used with other hex sockets or with reyular sockets to form a deep socket.
In accordance with another aspect of the present invention, means are provided for securing a socket onto the drive member. Means are also provided for deactivating the means for securiny the socket to permit the socket to be removed from the drive member.
5~ ~ ~ c BRIEF DESCRIPTION OF THE DRAWINGS
A more complete understanding of the invention can be had by referring to the following Detailed . Description together with the accompanying Drawings, wherein:
FIGURE 1 is a perspective view of the first embodiment of an improved ratchet wrench constructed in accordance with the teachings of the present invention;
FIGURE 2a is a perspectiive view of an extension for use with the ratchet wrench shown in FIGURE l;
FIGURE 2b is a perspective view of a socket for use with the ratchet wrench shown in FIGURE 1 with a female wrench enyaging portion for rotating fasteners of relatively large size;
FIGURE 2c is a perspective view of a socket for use with the ratchet wrench shown in FIGURE 1 having a male wrench engaging portion for rotating fasteners of relatively small size;
FIGURE 2d is a perspective view of a deep-dish socket for use with the ratchet wrench shown in FIGURE 1 with a female wrench engaging portion;
FIGURE 3 is an exploded view of one construction ; of the first embodiment of the ratchet wrench shown in FIGURE l;
FIGURE 4 is a top view of a portion of the ratchet wrench shown in FIGURE 3;
FIGURE 5 is a partial cross-sectional view of the ratchet wrench shown in FIGURE 3 taken along line 5-5 in FIGURE 4 in the direction of the arrows;
FIGURE 6 is a partial cross-sectional view of the ratchet wrench of FIGURE 3 taken along line 6-6 in FIGURE 4 in the direction of the arrows;
d ~ 5 ~ ~ ~
FIGURE 7 is a partial cut-away view of the ratchet wrench shown in F.IGURE 3 illustrating the ratcheting mechanism of the wrench positioned to prevent motion in a first direction;
FIGURE 8 is a partial cut-away view of the ratchet wrench shown in FIGURE 3 illustrating the ratcheting mechanism in a position preventing motion in the opposite direction;
FIGURE 9 is an exploded view of a ratchet wrench forming another construction of the first embodiment designed in accordance with the teachings of the present invention;
FIGURE 10 is a partial cut-away view of the ratchet wrench shown in FIGURE 9 illustrating the ratcheting mechanism of the wrench positioned to prevent motion in a first direction;
FIGURE 11 is a partial cut-away view of the ratchet wrench shown in FIGURE 9 illustrating the : ratcheting mechanism of the wrench in a position preventing motion in the opposite direction;
FIGURE 12 is an exploded view of a ratchet wrench forming a second embodiment designed in accordance with the teachings of the present invention, FIGURE 13 is a cut-away view of the ratchet wrench forming the second embodiment illustrating the ratchet mechanism;
FIGURE 14 is a cross-sectional view of the drive portion of the ratchet wrench forming the first embodiment;
FIGURE lS is a cross-sectional view of a modified drive portion;
~'75~
FIGURE 16 is an exploded view of a breaker bar - wrench forming a third embodiment of the present invention;
FIGURE 17A is a perspective view of a wrench forming a fourth embodiment of the present invention;
FIGURE 17B is a side view of a drive member found in the wrench forming the fourth embodiment of the present invention;
FIGURE 18 is a partial horizontal cross sectional view of the drive member of FIGURE 17A
taken along line 18-18 in FIGURE 17A in the direction of the arrows illustrating the reverser pins and springs;
FIGURE 19 is a partial horizontal cross sectional view of the drive member shown in FIGURE
17A taken along line 19-19 in FIGURE 17A in the direction of the arrows illustrating the main spring;
FIGURE 20 is a horizontal cross sectional view of the drive member of FIGURE 17A taken along line ~ 20-20 in FIGURE 17A in the direction of the arrows illustrating the slide surfaces;
FIGURE 21 is a perspective view of a hex socket of the present invention being rotated by a conventional open end wrench;
: 25 FIGURE 22 is a perspective view of a hex socket and a conventional socket;
FIGURE 23 illustrates the formation of a deep socket by use of a conventional socket and hex socket;
FIGURE 24 illustrates the formation of a deep socket by the use of multiple hex sockets;
FIGURE 25 is a perspec~ive view of a square drive to hex drive adapter;
~ ~17~
FIGURE 26 is a side view of the square drive to hex drive adapter of FIGURE 25;
FIGURE 27 is an end view of the square drive to hex drive adapter of FIGURE 25;
FIGURE 28 is a side view of a hex drive to square drive adapter;
FIGURE 29 is an end view of the hex drive to square drive adapter of FIGURE 28;
FIGURE 30 is a top view of a breaker bar head forming a first modification of the third embodiment of the present invention illustrating an alternative socket fastener structure;
FIGURE 31 is a side view of the breaker bar head forming the first modification of the third embodiment;
- FIGURE 32 is a partial cross sectional view of the breaker bar head taken along line 32-32 in FIGURE
31 in the direction of arrows illustrating the fastener structure;
FIGURE 33 is a side view of a screwdriver mounting the combined male/female device portion of the present invention; and FIGURE 34 is a side view of a power wrench mounting the combined male/female drive portion of the present invention.
.. - . , , 7 ~ f DETAILED DESCRIPTION
Referring now to the~ drawings, wherein like reference numerals designate like or corresponding parts throughout several views, and in particular to FIGURES 1-8, there is illustr.ated a ratchet wrench 10 forminy a first embodiment of the present invention which is adapted for use with an extension 12 and sockets 14-18, illu~trated ill FIGURES 2a-d, which also form a portion of the present invention, to rotate a fastener, such as a bolt, nut, or spark plug. It should also be understood that a fastener for purposes of this patent application will include any object or device which could be rotated or operated on by ratchet wrench 10.
As best shown in FIGURES 1 and 3-5, a first construction of the wrench 10 includes a handle 20 having an enlarged head 22 at one end and a knurled portion 24 at the opposite end for grasping by the user. As best seen in FIGURE 3, the head 22 has a cylindrical aperture 26 formed therethrough centered on axis 27. The wall 28 of the head defining the cylindrical aperture is provided with ratchet teeth 30 parallel axis 27 and distributed along the entire periphery of the wall 28.
A drive member 32 is provided which generally includes a cylindrical portion 34 and a hexagonal drive portion 36. The upper edge of the cylindrical portion 34 has a flange 38 which rests on and rotates upon an annular inset 40 in the wall 28 of the head 22. The drive member 32 is secured to the handle 20 by a fastening plate 42 which is screwed into the underside of the cylindrical portion 34 by screws 44 as best seen in FIGURES 3 and 5. The fastening plate 75~34 42 has a sufficient diameter to contact the underside of the head 22 to prevent the drive ~ember from separating from the handle 20. However, the drive member 32 is free to rotate within the head about axis 27. As can be seen in FIGURES 3 and 5, the drive member 32 has a large cylindrical aperture ~8 which extends completely through the member and is centered on the axis 27. Aperture 48 permits the passage of a spark pluy end, stud, rod, bolt or other elongate object so that the ratchet wrench 10 can be used on a fastener without need of deep dish sockets. This feature also permits the wrench to lie closer to the fastener which allows the wrench to be used in confined spaces. It also reduces the components of force applied to a fastener by the wrench other than the rotational torque needed to rotate the fastener.
The drive member 32 is formed with a slide surface 50 and a spriny receiving recess 52 which extend into opposite sides of the cylindrical portion 34 as best seen in FIGURES 3 and 6. The slide surface 50 is curved with a radius lar~er than the radius of the cylindrical portion 34 so that the edges of the slide surface merge with the outer surface of the cylindrical portion while the center of the slide surface is inset from the outer surface of the cylindrical portion. A pawl 54 is inserted between the drive member 32 and wall 28 to ride on the slide surface. The pawl 54 has a curved inner surface 56 for sliding on slide surface 50. The pawl 54 defines a first set of ratchet teeth 58 and a second set of ratchet teeth 60 on the side opposite surface 56. A vertical hole 62 is formed throuyh ~.2'~5:18~ ( pawl 54 between the teeth 58 and 60. The first and second set of ratchet teeth 58 and 60 face the ratche~ teeth 30 on wall 28. A v-sh~ped spring 64 is inserted into recess 52 with its apex 65 fa~in~ the head 22 and centered within the recess 52.
The drive member 32 is formed with t~ree curvilinear notches 66 and one curvilinear notch 67 which extend from the upper surface 68 of the drive member into the member. The notches 66 and 67 are centered at a 90 an~le aparl: from the adjacent notches about axis 27. Two notches 66 extend into cutouts 69 in cylindrical portion 34. Notch 67 and the other notch 66 extend into the insets defined by the slide surface 50 and recess 52, respectively.
The hole 62 in the pawl 54 is continuously aligned with the curvilinear notch 67 when the pawl is positioned between the drive member 32 and wall 28 as seen in FIGURES 7 and 8.
An annular reverser plate 70 is positioned on the upper surface 68 and includes pin holes 72 to accept reverser pin 74, guide pins 75 and knob pin 76. The reverser pin 74 has a relatively larye diameter knob portion 77 and a relatively reduced diameter portion 78. The holes 72 are sized to permit passage of portion 78 and block passage of portion 77O The portion 78 extends through the curvilinear notch 66 and into the spriny recess 52 between spring 64 and wall 28. The knob pin 76 includes a knob portion ~7 but does not extend below the bottom of reverser plate 70. A small hole 79 is formed in the knob pin 76 as best seen in FIGU~E 6 to receive one end of a rotary spring 85. The other end of spring 85 is received in hole 62 of pawl 54 while the main spiral body of spring 85 is conta;ned within groove 67 of drive member. 32.
A resilient ring 80 is provided which rests in a notch 82 formed in the drive member 32 and in notches 84 formed in the portion 78 of reverser pin 7~ and guide pins 75 to retain the pins and reverser plate on the drive member 32 as best seen in FIGURES 5 and 6.
The ratcheting operation is explained as follows. The spring 64 urges the reverser pin 7~
into one of two positions ayainst the end walls 81 or 83 o~ the notch 66 as shown in FIGURE 3. The pin 74 rotates the ~)late 70 as it moves between end walls 81 and 83. As plate 70 rotates relative to drive member 32, the spriny 85 is extended and resiliently urges pawl 54 to move with the plate 70~ when pin 74 abuts end 81, the spriny 85 urges pawl 54 into a first position on slide surface 50 as seen in FIGURE 7.
When pin 74 abuts end 83, the spring 85 urges pawl 54 into a second position on slide surface 50 as seen in FIGURE 8. In the first position illustrated in FIGURE 7, the pawl is wedged between teeth 30 and one end of slide surface 50. In this position, if the head 22 is rotated in a direction indicated by arrow 86 in FIGURE 7, the ratchet teeth 30 on the wall 28 will slide along the first set of ratchet teeth 58.
The pawl 54 will move very slightly along the slide surface 50 to provide sufficient clearance for the ratchet teeth 30 to slide over the first set of ratchet teeth 58. The spring 85, constantly urges the pawl 54 into the first position between teeth 30 and the end of slide surface 50 to cause the pawl to spring back and create the ratcheting action. If, ~75~
however, the handle 20 and head 22 are rotated in the opposite direction relative to drive member 32, represented by arrow 88, the pawl is wedged between the slide surface 50 and the wall 28 with the ~irst set of ratchet teeth 58 engaging the ratchet teeth 30 to lock the drive member 32 and head 22 together for joint rotation as when tightening or loosening a bolt or nut.
An operator can reverse the ratcheting operation of the socket wrench 10 by grasping the reverser pin 74 and knob pin 76 a~ knob portions 77 and moving the pin 74 to a second position at the opposite limit of travel permitted by the curvilinear notch 66 against end wall 83 as seen in FIGURE 3. when the handle 20 and head 22 are rotated in the direction indicated by arrow 86, the pawl 54 is again wedged between the slide surface 50 and the wall 28 of head 22 as seen - in FIGURE 8. The second set of ratchet teeth 60 engage the ratchet teeth 30 on the head for joint rotation of the handle 20 and drive member 32. ~hen the handle 20 and head 22 are rotated in the direction indicated by arrow 88, ratcheting action ayain occurs. The ratchet teeth 30 will slide along the second set of ratchet teeth 60 with the spring 85 urginy the pawl 54 back into the second position to create the ratcheting action. The spring 64 constantly tends to urge the reverser pin 74 either to the first end wall 81 or to the second end wall 83 depending upon which side of the midpoint of apex 65 the pin is located. The reverser pin 74 flexes spriny 64 to a maximum when the pin is in contact with apex 65 midway between the edges of the curvilinear notch 66. In this position, the spriny 64 can drive the pin to either end ~all of the curvilinear notch 66 depending upon which direction the pin is moved.
~ nother construction of ths reverser mechanism of wrench 10 is illustrated in FIGURES 9, 10 and 11. Certain components of t:his construction are identical to the components described above and are identified by the same refer.ence numeral with a superscript prinle ('). In this construction, the drive member 32' is formed with curvilinear notches 66' which extend from the upper surface 68' of the drive member and into the insets defined by the slide surface 50' and spring recess 52'. The pawl 5~' includes a not~h 120 which is continuously aligned with the notch 66' opening adjacent slide surface 50' when the pawl is positioned between the drive member 32' and wall 28' as seen in FIGURES 10 and 11. The annular reverser plate 70' is positioned on upper surface 68' and includes pin holes 72' to accept reverser pins 74'. The reverser pins 74' have a relatively large diameter knob portion 77' and a relatively reduced diameter portion 78'. The holes 72' are sized to permit passage of portion 78' and block passaye of knob portion 77'. The portions 78' extend through the curvilinear notches 66' adjacent the slide surface 50' and into the spring recess ` 52'. A resilient ring 8D' is provided which rests in a notch 82' formed in the drive member 32' as best seen in FIGURE 9 and in notches 82' formed in the portion 78' of each reverser pin 74' to retain the reverser pins and reverser plate on the drive member 32'.
1~7518~
The ratcheting operation is substantially identical to that of th0 pawl 54 described hereinabove. However, the ratcheting function of the resilient spriny 85 is per~ormed by the spring 64' which acts to urge pin 74' extending into recess 52' ayainst either end wall 81' or 83' of notch 66. The force of spring 64' acts through this pin 74', plate 70' and the second ~in 74' extending adjacent slide surface 50' which ~ears against the walls of notch 120 in pawl 54' as seen in FIGURES 10 and 11.
Referring again to ratchet wrench 10 shown in FIGURES 1-8, while the head 22 has been described as having an annular set of ratchet teeth 30, and drive member 32 with a pawl 54, the present invention encompasses a design where a drive member has an annular set of ratchet teeth and the head supports the pawl.
The drive portion 36 of drive member 32 is adapted to secure any one of the sockets 14-18 thereon~ as well as extension 12. The drive portion 36 defines an outer hexagonal surface 100 which defines a male drive portion and an inner hexagonal surface 102 ~hich defines a female drive portion.
The socket 16 illustrated in FIGURE 2c includes a male connector portion 104 which has a hexagonal outer surface 106 adapted for engagement with the inner hexagQnal surface 102 of the drive portion 36. The socket 14 illustrated in FIGURE 2b is provided with a female portion 108 which includes an inner hexayonal surface 110 for engagement with the outer hexagonal surface 100 of the drive portion 36; The design of socket 16 will be typically employed for small bolts, nuts, etc. Socket 14 can ~ Z75~LB~, be employed with larger bolts or nuts. Sockets 14 and 16 each have a throu~h center aligned with aperture 48 to permit use of wrench 10 on fasteners with bolts extending onto aperture 48, etc. The socket 18 includes a female connector portion 112 with an inner hexagonal surface 114 for en~agement with the outer hexagonal surface 100 of the drive portion 36. The length of the socket 18 is considarably more than that o~ socket 14 to-~ive the deep socket advantages to wrench 10 where the shank diameter of the bolt or rod to which the fastener is secured exceeds the diameter of aperture ~8. The extension 12 includes a male connector portion 116 for engagement with the drive portion 36 and female connector portion 118 for use with either socket 14 or 16 if an extension is needed.
The hexagonal drive portion 36 is stronger and can withstand a higher rotational torque than a similarly sized square drive wrench. The combined male and female drive portions o~ the hexagonal drive portion 36 also forms a significant advantaye over conventional square drives. Because the hexagonal drive portion 36 can accept relatively small hex sockets such as socket 16 and extension 12 with the female drive portion and relatively large hex sockets such as socket 14 and 18 on the male drive portion, the hexagonal drive por~ion 36 can be used over a broader range of socket sizes than the conventional square drive. For example, a single size hexayonal drive portion 36 can be used for socket sizes that would normally require use of a 3/8" square drive and 1/2" square drive. The cross-section of the aperture formed by the female hexagonal drive surfaces of the ~L2~75~84 combined male/female drive portion, such as inner surface 102, permits the passage of bolt shanks, etc.
which a conventional square drive couldn't. The advantage of the combined male and female drive portions do not need to be limited to ratchet wrenches, but can be used on power wrenches such as air powered wrench 500 shown n FIGURE 34, breaker bar wrenches such as wrench 260 is FIGURE 16, screwdriver handled socket wrenches such as screwdriver wrench - 10 502 shown in FIGURE 33 or whatever else the combined male and female drive portions would be useful. The - lenyth and weight of sockets 14-16 are also decreased over equivalent conventional sockets while the width of the drive portion socket combination remains comparable.
The socket wrench 10 is also provided with a : socket locking and quick release feature. The member 130, best seen in FIGURES 3 and 5, has a cylindrical portion 132 and two resilient downwardly extending legs 134. The member 130 is placed in the aperture 48 in the drive member 32 prior to attachment of the reverser plate 70. Shoulders 136 defined between the cylindrical portion and legs contact the underside of the reverser plate 70 to keep the member 130 within the drive member 32. The drive portion 36 is provided with notches 138 on opposed hexagonal sides. The leys 134 extend into these notches as best seen in FIGURE 5. The leg 134 seen on the left side in FIGURE 5 has an inwardly bent shoulder 140 for bearing agains~ the outer hexagonal surface of socket 16 and extension 12. This maintains the socket 16 or extension 12 on the socket wrench 10 with the frictional contact through the shoulder 140.
~ ~'7~
The socket or extension ean be provided with a notch about its outer hexagonaL surface in which the shoulder 140 can enter. The leg 134 seen on the right in EIGURE S has an outwardly directed shoulder S 142 for frictional engagement with the inner hexagonal surface of the sockets 14 and 18. Again, the sockets 14 and 18 can have a groove on their inner hexagonal sùrface to accept the shoulder 142.
A resilient button 144 is attached to the cylindrical portion 132 as seen in FIGURE S. The button can be provided with an annular edge 146 which enters a groove 148 on cylindrical portion 132. The button has a sufficiently larger surface area for contact with the operator to permit the operator to lS comfortably operate the socket locking and quick release feature. By pressing the button 144 downward toward the drive member 32, the member 130 is moved downward within the drive member and the shoulders 140 and 142 slide downward on camming edges 150 and 152 of the notches 138. The edges are angled so that the shoulders 140 and 142 retract into the notches 138 when the member 130 is depressed to release a socket or extension on the drive portion.
FIGURE 14 illustrates the cross section of the drive portion 36 of drive member 32. The notches 138 are formed on opposite sides of the drive portion within the flat portions of the hexagonal sides. As is clear Erom FIG~RE 14, the inwardly bent shoulder 140 of the leg 134 employed to secure a socket 16 on the wrench can interfere with passage of an o~ject 250 having a diameter A over which the wrench is placed to rotate the fastener. Object 250 could comprise, Eor example a rod, bolt or other structure.
~X'7~ 18~ ~
An alternate design for the drive member 32 which prevents this interference is illustrated in FIGURE 15. In this alternate design, the notch 138 which receives ~he leg 134 for holding a socket 16 is positioned at the corner between two flat ~urfaces of the hexagonal shape. In this design, the inwardly bent shoulder 140 extends from the inner s~tion of the two adjacent hexagonal s~urfaces on inner he~agonal surface 102. This will permit free passage of an object 250 having a diameter ~ as shown in FIGURE 15 which could not pass through the drive portion as illustrated in FIG~RE 14. The alternate design also illustrates the use of a third leg 134'' lying within a third notch 138'' located between two flat surfaces of the drive portion 36. The leg 134'' also has a bent shoulder 140'' to hold a socket 16 to increase the force holding the socket.
- It is readily apparent that socket wrench 10 - incorporates the significant advantages desired in a socket wrench as noted previously. The ratcheting action is reversible without turning the wrench over by merely moviny the reverser pins 74. In fact, to reverse the ratchet operation, the knob portions 77 are always rotated in a direction to wedge pawl 54 between head 22 and drive member 32. Thus, drive member 32 need not be held against rotation relative to head 22 when reversing the wrench which permits reversal of the wrench with one hand. The aperture 48 within the drive member 32 permits a socket on the socket wrench 10 to be fit over a fastener to be rotated even though some portion of the fastener, or other part protrudes through the a~erture 48. Socket wrench 10 also has the weight, compactness, strength .Z7~
and si~e range to be an improvement on and competitive with conventional square drive wrenches. In addition, the combined male and female drive portion 36 and hex sockets are comparable and competitive with conventional square drive and sockets whether the combined male and female drive portion 36 is mounted on a ratchet wrench, breaker bar wrench, power wrench, screwdriver wrench, etc.
The socket wrench 10 also has the a~vantage of a socket locking and quick release fea~ure which has only two pieces and which can be disassembled with the rest of wrench 10 for reyair or maintenance.
A sscond embodiment of the present invention is formed by socket wrench 160, illustrated in FIGURES
12 and 13 and described hereinafter. The socket wrench 160 includes a handle 162 with head 164. The head is again provided with a cylindrical aperture 166 centered on an axis 167 having ratchet teeth 168 formed on the inner wall 170 of the aperture. A
drive member 172 is secured within the aperture 166 by a snap ring retainer 174 The retainer 174 fits in a ~roove 176 formed about the drive member 172 and also into a groove in the wall 170 (not shown). The retainer 174 prevents movement of the drive member 172 along the axis 167 but permits the drive member 172 to rotate freely about the axis 167 relative to the handle 162.
The drive member 172 includes a cylindrical portion 180 and a drive portion 182 substantially identical to drive portion 36 in socket wrench 10.
The cylindrical portion 180 of the drive member 172 supports pawl pivot pins 184, pawls 186 and compression springs 188 as best seen in FIGURE 13.
75~
The pawls 186 can pivot on the pins 184 about an axis generally parallel axis 167. Each pawl 186 is provided with a set of ratchet teeth 190. In the absence of an external force, the compression springs 188 urge the pawls about the pawl pins to engage the ratchet teeth 190 with the ratchet teeth 168 in head 164 as best seen with the upper pawl in FIGURE 13.
The ratchet teeth 190 are designed to engage and lock against ratchet teeth 168 in only one direction of relative motion while permi~ting the ratchet teeth to slide over one another during opposite rotation. A
reverser plate 192 is confined between an edge on aperture 166 and the drive member ~72. This reverser plate has two downwardly directed members 194 which are capable of contacting camming surfaces 196 on the pawls 186 to move the pawls out of engagement with the teeth 168. The members 194 are positioned on plate 192 so that each one of the pawls can be out of engagement with teeth 168 while the other pawl is engaged. The teeth 190 on pawls 186 are formed to prevent relative rotation between head 164 and drive member 172 in one direction, while permitting the teeth 168 to slide over teeth 190 in the opposite direction to provide a ratcheting action. The pawls 186 are mounted to prevent rotation in opposite directions so that ratcheting action can occur in either direction depending upon the position of the members 194. The reverser plate 192 can be moved relative to the drive member 172 through finger grips 198 to permit ratcheting of the socket wrench 160 in either direction.
A third embodiment of the present invention is illustrated in FIGURE 16 and comprises a breaker bar .:
( ~'75~
wrench 260. The breaker bar wrench 260 includes a long handle 262 with an end 264 having a reduced portion and an aperture 266. A head 268 also forms a portion of the breaker bar wrench 260 which includes a clevis 270 having an aperture 272 through the two arms of the clevis. The reduced end 264 of handle 262 can be received between the arms of the clevis 270 and a pin 274 can be inserted through the apertures 266 and 272 to secure the handle and head toyether. It will be clear that the pin 274 permits the head 268 to rotate about the axis of ~he pin relative to handle 262 but limits motion in any other direction.
The head 268 has a through aperture 276 which permits passage of a bolt, rod, spark plug or other object associated with the fastener to be rotated.
The head defines an outer hexagonal surface 278 and an inner hexagonal surface 280 which can be used to secure sockets 14, 16 and 18 or extension 12 thereto in a manner substantially identical to the drive member 32 described in association with wrench 10.
The breaker bar wrench 260 has a socket locking and quick release feature which comprises the push button release 282 and a press fit retaining ring 284 which cooperate with notches 286 formed in the head 268. The ~ush button release 282 includes two downwardly extending resilient legs 288 which are each received in one of the notches 286. The push bu~ton release 282 also defines a grooved surface 290 for contact with the finger of the operator. The press fit ring 284 is secured to head 268 by compression fit in aperture 276 and maintains the push button release 282 on the wrench 260 through 5i~ ( . . .
contact with shoulders 289 on legs 288. The legs 288 o~erate in a manner substantially identical to the legs 134 within wrench 10 described hereinabove. One ley 288 has an inwardly bent shoulder 291 for bearing ayainst the outer hexagonal surface of the socket 16 and extension 12 when they are in contact with the inner hexagonal sur~ace 280 of the head 268. The other leg has an outwardly bent shoulder 292 which bears against~sockets 14 and 18 when they are in contact with tne outer hexagonal surface 278. The shoulders 290 and 292 secure the sockets or extension to the wrench 260. The bottom end of the notches 286 also include angled edges 294. When the push button release 282 is pushed downwardly toward the head 268 by the operator, the legs 288 are urged against the angled edges 294 to retract the shoulders 290 and 292 within the notches to release the sockets or extension. When released, the resiliency in the legs 288 returns the shoulders 290 and 292 to a pOSition extending out of the notches for receiving a socket.
The fourth embodiment of the present invention is illustrated in FIGURES 17-20 and forms a ratchet wrench 300. Many portions of the ratchet wrench 300 are identical to those portions identified previously in the descri~tion of wrench 10. The identical elements are denoted by the same reference numeral with a double prime superscript.
The ratchet wrench 300 includes a handle 20'' having head 22''. The head 22'' has a cylindrical aperture 26'' therethrou~h with the aperture 26'' centered on axis 27''.
~ 5~
A drive member 302 is provided which generally includes a cylindrical portion 304 and a hexagonal drive portion 30S. The upper edge of the cylindrical portion 304 has a flange 303 which rests on and rotates upon the annular inset 40'' in the wall 28 "
of the head 22''. The drive member 302 is secured to the handle 20 " by a retainler ring 303 setting in groove 3~5 in drive member 302 and a similar groove . (not shown) in wall 28'~. This permits the drivs ~ember 302 to rotate relative to the head 22'' about axis 27 " .
The drive member 302 has a large cylindrical aperture 310 which extends completely through the drive member 302 and is also centered on axis 27'' when mounted in the head 22l'. The aperture 310 p,rovides the features and advantages of aperture 48 as described previously.
The drive member 302 is formed with opposed slide surfaces 312 and 314 as best seen in FIGURES
17A and 20. The slide surfaces 312 and 314 are planar as oest seen in FIGURE 20. Slide surface 312 extends perpendicular a radial line 316 extending from the axis 27'' to the closest intersection with slide surface 312 as seen in FIGURE 20. However, slide surface 314 is not perpendicular to a radial line 316 intersecting it at its closest point to axis 27''. In the preferred invention, the head 22'' has forty-eight ratchet teeth 30'' and the angle between the slide surface 314 and a line 317 perpendicular radial line 316 is 3 45 minutes. A
first pawl 318 is positioned between slide surface 312 and the teeth 30'' in head 22''. A second pawl 320 is positioned between slide surface 3i4 and the ratchet teeth 30''. Both pawls 318 and 320 ride on their respective slide surfaces 312 and 314.
Each of the pawls 318 and 320 define a first set of ratchet teeth 322 and a second set of ratchet teeth 324 facing the ratche~t teeth 30''. A vertical hole 326 is formed through the pawls 318 and 320 between the teeth 322 and 324 as best seen in FIGURE
20.
The drive member 302 is formed with two c~rvilinear notches 328 and two linear notches 330 as best seen in FIGURE 18. The curvilinear notches 328 extend from the upper surface 332 of the drive member 302 into cutouts 334 in the drive member 302. The linear notches 330 extend from the upper surface 332 and open into the gap formed by the slide surfaces 312 and 314. The vertical holes 326 in the pawls 318 and 320 are continuously aligned with the linear notches 330 when the pawls are positioned between the - slide surfaces and ratchet teeth 30''.
An annular reverser plate 336 is positioned on the upper surface 332 and includes reverser pins 338 and 340. When the reverser plate 336 and reverser pins 338 and 340 are secured to the cylindrical portion 304 by resilient ring 80'' in a manner similar to reverser plate 70 to drive member 32, the reverser pins 338 and 340 extend into the curvilinear notches 328 as best seen in FIGURE 18. Reverser springs 342, best seen in FIGURE 18, selectively urge the reverser pins 338 and 340 against one or the other of the ends of the curvilinear notches 328. As can be seen in FIGURE 18, the reverser springs 342 are urying the reverser pins 338 and 340 against the end 344 of the curvilinear notch 328 by contact with ~ X'7~
portion 346 of the reverser spring 34~. When the reverser plate 336 is rotated in the clockwise direction as illustrated in FIGURE 18, the reverser . pin 33~ and 340 will compress the reverser springs 342 and the reverser pins move into contact with the ends 348 of the curvilinear notches 328 opposite the ends 344. The portion 350 of the reverser springs 342 will then keep the reverser pins against er.ds 348 until the reverser plate 336 is rotated in the counterclockwise direction as seen in FIGURE 18 by the operator.
The ratcheting operation is explained as follows. The reverser springs 342 urge the reverser pins 338 and 340 into one of the two positions a~ainst the ends 344 and 348 of the curvilinear notches 328. The position of the reverser plate 336 is determined by the position of the reverser pins 338 and 340. Pawl pins 352 and 354 are provided which extend through linear notches 330 anfl extend into the vertical hole 326 of each of the pawls 318 and 320. A continuous main spring 343 extends about the periphery of drive member 302. Main spring 343 is movable by rotation about axis 27'' by reverser pins 338 and 340 as best seen in FIGURE 19~ When reverser pins 338 and 340 are in contact with the ends 344 of the curvilinear notches 328, the main spring 343 urges the pawl pins 352 and 354 to move the pawls 318 and 320 into a f irst position on the slide surfaces 312 and 314 as seen in FIGURE 20.
When reverser pins 338 and 340 con~act the ends 348 of the curvilinear notches 328, the reverser pins 338 and 340 move the main spriny 343 and pawl pins 352 and 354 to move the pawls 318 and 320 into the second '75184 position, illustrated by pawl 318 shown in phantom line in FIGU~E 20.
In the first pOSition illustrated in FIGURE 20, only the first set of ratchet teeth 322 of the first pawl 3i8 are wedged between the teeth 30'' and the slide surface 312. The first set of ratchet teeth . 322 on the second pawl 320 are disengaged from the . i ratchet teeth 30'' because of the slight angle .: between the slide surface 31g and the line 317 perpendicular to radial line 316. In this position, if the head 22'' is rotated in a direction indicated by arrow 356 in FIGURE 20, the first pawl 318 is .. wedged between the slide surface 312 and the ratchet teeth 30'' to lock the drive member 302 and head 22'' toyether for joint rotation as when tightening or loosening a bolt or nut.
- If head 22'' is rotated in the direction indicated by arrow 358 in FIGURE 20, the pawl 318 will move very slightly along the slide surface 312 against the force of main spring 343 to provide sufficient clearance for the ratchet teeth 30'' to slide over the first set of ratchet teeth 322 on the first pawl 318. The main spring 343 constantly urges the first pawl 318 into the first position to cause the pawl 318 to spring back and create a ratcheting action. However, prior to pawl 318 springing back to enyage the first set of ratchet tee~h 322 thereof : with the ratchet teeth 30'' on head 22'', the second pawl 320 moves its first set of ratchet teeth 322 into engagement with the ratchet teeth 30'' on head 22''. When the first set of ratchet teeth 322 of the second pawl 320 engage the ratchet teeth 30'', the head 22'' can be rotated in the direction of arrow i18~, 356 with the drive member 302 locked for rotation with the head 22''~ It will thus be evident that the angle of rotation of the drive member 302 relative to - the head 22'' between ratchet engagements by use of the first and second pawls 318 and 320 is smaller than that possible by use of a single pawl alone.
This reduced angle between ratchet engagement is possible by forming the slide surfaces 312 and 314 at different angles of intersection from radial lines 316 extending from the rotational axis 27'' intersecting the surfaces 312 and 314 closest to axis 27''. For example, if forty-eight teeth 30'' are formed on head 22'', with a single pawl, the head 22'' would have to rotate 7~ 30 minutes between engagements of the pawl teeth and teeth 30''. With two pawls positioned to engage teeth 30'' alternatively, the angle of rotation between engagements can be reduced to a constant 3 45 minutes. It will be understood that the slide surface 312 need not be perpendicular to the radial line 316. The slide surface 312 can also be at a slight angle to a line 317 perpendicular the radial line 316 as is the slide surface 314. It must also be understood that the slide surfaces 312 and 314 need not be directly opposite each other as shown in FIGURES 17-20. If the slide surfaces 312 and 314 are oriented so that the pawls 318 and 320 engage the teeth 30'' simultaneously, the ratcheting mechanism of wrench 300 will be strengthened if wrench 300 is to be used in unusually harsh applications. A
simultaneous ratcheting action would occur if slide surface 314 were ~arallel line 317 seen in FIGURE
20.
~ ~'75~.8~ i The operator can reverse the ratcheting operation of the ratche~ wrench 300 by grasping the reverser plate 336 and moving the reverser pins 338 and 34b against the ends 348 of the curvilinear S notches 328. This moves main spring 343 and the pawl pins 352 and 354 in th~ linear notches 330 to move the first and second pawls 318 and 320 into the second position. When the handle 20'' and head 22'' are rotated in the direction indicated by arrow 353, one of the pa~ls 318 and 320 will engage the teeth 30'' for joint rotation of 1:he drive member through 302 and head 22''. When the head 22' is moved in the direction of arrow 356, ratcheting action occurs.
Again, only one of the pawls 318 and 320 will be in enyagement with the ratchet teeth 30'' at a given angular position. The decreased angular separation between ratchet engagements is therefore also present when the pawls are in the second position.
The cylindrical drive portion 304 of ratchet wrench 300 is adapted to secure any one of the sockets 14-18 thereon, as well as extension 12 and has the other features noted above with respect to the combined male and female drive portion 36 of socket wrench 10~
With reference now to FIGURES 21-24, several advantages of the hex sockets 14, 16 and 18 will become apparent. As seen in FIGURE 21, the portion 108 of the socket 14 has an outer hexagonal surface 360 which forms a wrench engaging surface for rotàting the socket 14 with a conventional open end wrench 362. This feature of the socket 14 is also present on sockets 16 and 18 and extension 12. The feature will permit the hex sockets to be used for ~ 7S~8~
loosening or tightening a member where an obstruction would prevent use of the hex socket with the ratchet wrenches disclosed herein, including wrenches 10 and 300.
FIGURE 22 illustrates a comparision of a hex socket 14 and a conventional socket 364. In FIGURE
22, the dimension a is the ,profile or height of the sockets. The dimension b is the diameter of the aperture in the hex socket 14 through which the shank of a bolt can protrude and is the size of the opening in the conventional socket 364 for recei~ing the square drive which is typically not large enough to allow the passage of larger bolts or shanks. The dimension c is the depth of the actual nut engaging portion of the socket. The dimension d is the built in depth.
As can be seen by comparing the socket 14 and conventional socket 364, the overall size of the hex socket 14 is decreased by the elimination of the portion forming dimension d. The weight of the hex socket 14 relative to the conventional socket 364 is reduced for an equivalent size because of the elimination of the portion forming dimension d and because of the large aperture forming dimension b and the hexagonal outer surface 108 of the socket 14.
The dimension b on the hex socket 14 is larger than dimension b on the conventional socket 364 for equivalent size sockets, permitting the passage of a larger bolt shank, etc. when required.
With reference now to FIG~RE 23, the present invention permits the creation of a deep socket 370 by use of the hex socket 14 and a properly sized conventional socket 366 having a square drive portion .. ~
~7S~8~L
368. Naturally, the deep socket 370 shown in FIGURE
23 would be operated by a conventional square drive socket wrench.
Reference is now made to FIGU~E 24 which illustrates the creation of a deep socket 372 using multi~le hex sockets 14 of proper dimensions to form deep socket 372. It is clear that deep socket 372 may be operated by the ratchet wrenches disclosed herein including ratchet wrenches 10 and 300 and also by a closed or opened end wrench engaging the hexagonal outer surface 108 of the top socket 14. If desired, any of the hex sockets 14 can be provided with some structure for securing the sockets together during use.
With reference now to FIGURES 25-27, a square drive to hex drive adapter 380 is illustrated. The adapter 380 permits a conventional square drive socket wrench to be used to rotate hex sockets 14, 16 - and 18 an~ the hex extension 12. The square drive to hex drive adapter 380 includes a square drive portion 382 having a cylindrical outer surface 3B4 and a square inner surface 386 for receiving the square drive of a conventional socket wrench. Adjacent the square drive portion 382 is a retention cylinder 388. The retention cylinder 388 has a circular aperture 390 formed therethrouyh as best seen in FIGURE 26. Two parallel notches 392 are formed along the lenyth of the retention cylinder 388 to define a retention tab 394. The retention tab 394 extends beyond the transition from the retention cylinder 388 to the male/female hex drive portion 396. The portion 396 has an outer hexagonal surface 100 and an inner hexagonal surface 102 for cooperation with the 7~184 (~
hex sockets 14, 16 and 18 and the extension 12. The retention tab 394 has a double bend 398 near its outer edge so that portions of the tab 394 extend both outward from surface 100 and inward from surface 102 to resiliently engage the hex sockets 14, 16 and 18 and the extension 12 when mounted on the male/female hex drive portion 396 of adapter 380.
With reference now to FIGURES 28 and 29, a hex drive to square drive adapter 400 is illustrated.
The adapter 400 permits the use of a ratchet wrench having hex drive, including the ratchet wrench 10 described hereinabove to dr:ive conventional s~uare drive sockets such as sockets 364 and 366. The adapter 400 includes a hexagonal portion 402 having a hexagonal outer portion 404 which is adapted to enyaye the inner hexagonal surface 102 of drive portion 36 of the ratchet wrench 10. A groove 406 is provided in the hex portion 402 for engagement with any socket locking feature, such as the design described above on ratchet wrsnch 10 formed by member 130. The adapter 400 also includes a square drive portion 408 having a dimension to engage a conventional socket such as 364 and 366 so that a hex drive wrench can be used with conventional square drive sockets. The portion 408 CAn include a convention spriny and detent ball 409 to lock a socket to portion 408.
Reference is now made ~o FIGURES 30-32 which illustrates a first modification of the breaker bar wrench 260 illustrated in FIGURE 16. Only the head 268 is shown in FIGURES 30-32, but it will be und,erstood that the head can be pivoted to a handle 262 by a pin 274. The head 268 illustrated in s~
FIGURES 30-32 includes an aperture 410 formed through the outer hexayonal sur~ace 278 and inner hexagonal surface 280. Aperture 410 is forme~ so that a hex socket such as sockets 14, 16 and 18 and extension 12 will cover the majority of aperture ~10 when the hex socket is attached to the head 268. A reduced thickness portion 412 forms an extension of the aperture 410 which extends to the end of surfaces 278 and 280 over which the hex sockets are slid onto head 268. The aperture 410 and reduced portion 412 are adapted to receive a retainer spring 414 as best seen in FIGURE 32. The retainer spring can be mounted in the head 268 by spreading the ends 416 over the reduced portion 412 and sliding the spring into the position shown in FIGURE 32. The inset portions 418 will retain the spring 414 on the head Z68 during normal operation. The outwardly extending portion 420 will contact hex sockets mounted on the outer surface 278 of the head 268 and the inwardly exten~ing portion 421 will contact hex sockets mounted on the inner surface 280 of head 268 and will retain the sockets due to the frictional forces generated by the resiliency of the retainer spring 414. Retainer spring 414 has the advantages of being low cost, a single piece and easily replaceable, unlike conventional resilient type frictional socket locks.
It will be understood that retainer spring 414 can be used on any of the combined male/female drive portions described herein, including drive portion 36, drive portion 36', drive portion 182, head 268 and drive portion 306 to frictionally secure a hex socket on the drive portion provided that an aperture -~.~75~4 , i :
410 and reduced thickness portion 412 are formed in the drive portion. Retainer spring 414 can be substituted for member 130, member 130' or release 282.
While several embodiments of the invention have been illustrated in the accompanying drawings and described in the foregoing Detailed Description, it will be understood that the invention is not limited to the embodiments disclosed, but is capable of numerous rearrangements, modifications and substitutions of parts and elements without departing from the spirit of the invention.
Most conventional ratchet wrenches are capable of ratcheting about 9 rotation between the socket and wrench before the ratcheting mechanism in the wrench becomes operable to secure the socket to the wrench for rotation in the desired direction While some wrenches have been developed which have permitted a reduction in the angle, permitting more effective use of a ratchet wrench in a tight location, these designs have not proved completely satisfactory.
Another area where the known ratchet wrench is not effective is when the member to be tightened or loosened is adjacent an obstruction which prevents 2~ the socket and wrench from being placed over the member. Conventional sockets have a round cross section and cannot be separately rotated without the wrench in place. Therefore~ even if the socket can be positioned over the member, if the wrench itself 3~ cannot be secured to the socket, the ratchet wrench is ineffective.
- At the present time, no single ratchet wrench has been develo~ed which incorporates the desired ~'' 7~
advantages noted above including the presence of a through hole to eliminate the need of multiple sets of sockets and incorporating a quick release mechanism for the sockets used. A need therefore exists for such a socket wrench which is relatively uncomplicated in design and adaptable for inexpensive quantity production.
~p~ ~s~
SUMMARY OF THE INVENTION
In accordance with one aspect of the present invention, a ratchet wrench is provided ~or rotating a fastener. The ratchet wrench includes a handle having a head at one end thereof, the head having a cylindrical aperture formed therethrough centered on an axis. A drive member is mounted onto the handle and extends into the cylindrical aperture for rotation about the axis relative to the handle. The drive member is operably connected to ~he fastener so that rotation of the drive member rotates the fastener. The drive member further defines an aperture extending therethrough along the axis.
Ratchet means are provided for selectively ratcheting the handle in either rotational direction about the axis relative to the drive member.
In accordance with another aspect of the present invention, a ratchet wrench for rotating a fastener is provided. The ratchet wrench includes a handle having a head at one end thereof. The head includes a cylindrical aperture formed therethrough and centered on a rotational axis. The wall of the head defining the cylindrical aperture has ratchet teeth thereon around the entire periphery of the wall. A
drive member is mounted in the handle through the cylindrical aperture for rotation about the rotational axis relative to the handle. The drive member is operably connected to the fastener so that rotation of the drive member also rotates the fastener. The drive member defines a slide surface facing the ratchet teeth in the head and further de~ines an aperture therethrough extending along the rotational axis. A pawl is positioned between the x ~
slide surface on the drive member and the ratchet teeth of the head and defines first and second sets of rat~het teeth thereon in facing relation with the ratchet teeth on the head. Means are provided for S moving the pawl between first and second positions relative to the slide surface so that in the first position, the pawl is jammed between the ratchet teeth of the head and the slide surface when the handle is rotated in a first direction relative to the drive member, the moviny means permitting rotation of the handle in the opposite direction relative to the drive member. When the pawl is in the second position relative to the slide surface, rotation of the handle in the opposite direction relative to the drive member is prevented and the moving means permits rotation of the handle in the first direction relative to the drive member.
In accordance with another aspect of the present invention, the drive member in the ratchet wrench defines two slide surfaces facing the ratchet teeth in the head. A pawl is positioned for sliding motion on each of the slide surfaces. Each pawl defines first and second sets of ratchet teeth thereon in facing relation with the ratchet teeth on the head.
Structure is provided for moving the pawls between first and second positions relative to the slide surfaces so that in ~he first position, one of the pawls are jammed between the ratchet teeth of the head and the slide surface when the handle is rotated in a first direction relative to the drive member, the moving structure permitting rotation of the handle in the opposite direction relative to the drive member. When the pawls are in the second 3!.,P~" 753~
position relative to the slide surface, rotation of the handle in the opposite direction relative to the drive member is prevented and the movin~ structure permits rotation of the handle in the first direction relative to the drive member. The sliding surfaces are oriented so that the pawls do not engage the teeth on the head simultaneol~sly to reduce the degrees of rotation necessary between the drive member and head between engagement of a pawl and the head.
In accordance with another aspect of the present invention, adapters are provided for adapting the ratchet wrench and sockets of the present invention to conventional square drive wrenches and socket.
In accordance with another aspect of the present invention, the hex sockets employed with the ratchet wrench have wrench surfaces on the outer surface thereof for use with a conventional open end or boxed wrench for tighteniny or loosening a member. The hex sockets can be used with other hex sockets or with reyular sockets to form a deep socket.
In accordance with another aspect of the present invention, means are provided for securing a socket onto the drive member. Means are also provided for deactivating the means for securiny the socket to permit the socket to be removed from the drive member.
5~ ~ ~ c BRIEF DESCRIPTION OF THE DRAWINGS
A more complete understanding of the invention can be had by referring to the following Detailed . Description together with the accompanying Drawings, wherein:
FIGURE 1 is a perspective view of the first embodiment of an improved ratchet wrench constructed in accordance with the teachings of the present invention;
FIGURE 2a is a perspectiive view of an extension for use with the ratchet wrench shown in FIGURE l;
FIGURE 2b is a perspective view of a socket for use with the ratchet wrench shown in FIGURE 1 with a female wrench enyaging portion for rotating fasteners of relatively large size;
FIGURE 2c is a perspective view of a socket for use with the ratchet wrench shown in FIGURE 1 having a male wrench engaging portion for rotating fasteners of relatively small size;
FIGURE 2d is a perspective view of a deep-dish socket for use with the ratchet wrench shown in FIGURE 1 with a female wrench engaging portion;
FIGURE 3 is an exploded view of one construction ; of the first embodiment of the ratchet wrench shown in FIGURE l;
FIGURE 4 is a top view of a portion of the ratchet wrench shown in FIGURE 3;
FIGURE 5 is a partial cross-sectional view of the ratchet wrench shown in FIGURE 3 taken along line 5-5 in FIGURE 4 in the direction of the arrows;
FIGURE 6 is a partial cross-sectional view of the ratchet wrench of FIGURE 3 taken along line 6-6 in FIGURE 4 in the direction of the arrows;
d ~ 5 ~ ~ ~
FIGURE 7 is a partial cut-away view of the ratchet wrench shown in F.IGURE 3 illustrating the ratcheting mechanism of the wrench positioned to prevent motion in a first direction;
FIGURE 8 is a partial cut-away view of the ratchet wrench shown in FIGURE 3 illustrating the ratcheting mechanism in a position preventing motion in the opposite direction;
FIGURE 9 is an exploded view of a ratchet wrench forming another construction of the first embodiment designed in accordance with the teachings of the present invention;
FIGURE 10 is a partial cut-away view of the ratchet wrench shown in FIGURE 9 illustrating the ratcheting mechanism of the wrench positioned to prevent motion in a first direction;
FIGURE 11 is a partial cut-away view of the ratchet wrench shown in FIGURE 9 illustrating the : ratcheting mechanism of the wrench in a position preventing motion in the opposite direction;
FIGURE 12 is an exploded view of a ratchet wrench forming a second embodiment designed in accordance with the teachings of the present invention, FIGURE 13 is a cut-away view of the ratchet wrench forming the second embodiment illustrating the ratchet mechanism;
FIGURE 14 is a cross-sectional view of the drive portion of the ratchet wrench forming the first embodiment;
FIGURE lS is a cross-sectional view of a modified drive portion;
~'75~
FIGURE 16 is an exploded view of a breaker bar - wrench forming a third embodiment of the present invention;
FIGURE 17A is a perspective view of a wrench forming a fourth embodiment of the present invention;
FIGURE 17B is a side view of a drive member found in the wrench forming the fourth embodiment of the present invention;
FIGURE 18 is a partial horizontal cross sectional view of the drive member of FIGURE 17A
taken along line 18-18 in FIGURE 17A in the direction of the arrows illustrating the reverser pins and springs;
FIGURE 19 is a partial horizontal cross sectional view of the drive member shown in FIGURE
17A taken along line 19-19 in FIGURE 17A in the direction of the arrows illustrating the main spring;
FIGURE 20 is a horizontal cross sectional view of the drive member of FIGURE 17A taken along line ~ 20-20 in FIGURE 17A in the direction of the arrows illustrating the slide surfaces;
FIGURE 21 is a perspective view of a hex socket of the present invention being rotated by a conventional open end wrench;
: 25 FIGURE 22 is a perspective view of a hex socket and a conventional socket;
FIGURE 23 illustrates the formation of a deep socket by use of a conventional socket and hex socket;
FIGURE 24 illustrates the formation of a deep socket by the use of multiple hex sockets;
FIGURE 25 is a perspec~ive view of a square drive to hex drive adapter;
~ ~17~
FIGURE 26 is a side view of the square drive to hex drive adapter of FIGURE 25;
FIGURE 27 is an end view of the square drive to hex drive adapter of FIGURE 25;
FIGURE 28 is a side view of a hex drive to square drive adapter;
FIGURE 29 is an end view of the hex drive to square drive adapter of FIGURE 28;
FIGURE 30 is a top view of a breaker bar head forming a first modification of the third embodiment of the present invention illustrating an alternative socket fastener structure;
FIGURE 31 is a side view of the breaker bar head forming the first modification of the third embodiment;
- FIGURE 32 is a partial cross sectional view of the breaker bar head taken along line 32-32 in FIGURE
31 in the direction of arrows illustrating the fastener structure;
FIGURE 33 is a side view of a screwdriver mounting the combined male/female device portion of the present invention; and FIGURE 34 is a side view of a power wrench mounting the combined male/female drive portion of the present invention.
.. - . , , 7 ~ f DETAILED DESCRIPTION
Referring now to the~ drawings, wherein like reference numerals designate like or corresponding parts throughout several views, and in particular to FIGURES 1-8, there is illustr.ated a ratchet wrench 10 forminy a first embodiment of the present invention which is adapted for use with an extension 12 and sockets 14-18, illu~trated ill FIGURES 2a-d, which also form a portion of the present invention, to rotate a fastener, such as a bolt, nut, or spark plug. It should also be understood that a fastener for purposes of this patent application will include any object or device which could be rotated or operated on by ratchet wrench 10.
As best shown in FIGURES 1 and 3-5, a first construction of the wrench 10 includes a handle 20 having an enlarged head 22 at one end and a knurled portion 24 at the opposite end for grasping by the user. As best seen in FIGURE 3, the head 22 has a cylindrical aperture 26 formed therethrough centered on axis 27. The wall 28 of the head defining the cylindrical aperture is provided with ratchet teeth 30 parallel axis 27 and distributed along the entire periphery of the wall 28.
A drive member 32 is provided which generally includes a cylindrical portion 34 and a hexagonal drive portion 36. The upper edge of the cylindrical portion 34 has a flange 38 which rests on and rotates upon an annular inset 40 in the wall 28 of the head 22. The drive member 32 is secured to the handle 20 by a fastening plate 42 which is screwed into the underside of the cylindrical portion 34 by screws 44 as best seen in FIGURES 3 and 5. The fastening plate 75~34 42 has a sufficient diameter to contact the underside of the head 22 to prevent the drive ~ember from separating from the handle 20. However, the drive member 32 is free to rotate within the head about axis 27. As can be seen in FIGURES 3 and 5, the drive member 32 has a large cylindrical aperture ~8 which extends completely through the member and is centered on the axis 27. Aperture 48 permits the passage of a spark pluy end, stud, rod, bolt or other elongate object so that the ratchet wrench 10 can be used on a fastener without need of deep dish sockets. This feature also permits the wrench to lie closer to the fastener which allows the wrench to be used in confined spaces. It also reduces the components of force applied to a fastener by the wrench other than the rotational torque needed to rotate the fastener.
The drive member 32 is formed with a slide surface 50 and a spriny receiving recess 52 which extend into opposite sides of the cylindrical portion 34 as best seen in FIGURES 3 and 6. The slide surface 50 is curved with a radius lar~er than the radius of the cylindrical portion 34 so that the edges of the slide surface merge with the outer surface of the cylindrical portion while the center of the slide surface is inset from the outer surface of the cylindrical portion. A pawl 54 is inserted between the drive member 32 and wall 28 to ride on the slide surface. The pawl 54 has a curved inner surface 56 for sliding on slide surface 50. The pawl 54 defines a first set of ratchet teeth 58 and a second set of ratchet teeth 60 on the side opposite surface 56. A vertical hole 62 is formed throuyh ~.2'~5:18~ ( pawl 54 between the teeth 58 and 60. The first and second set of ratchet teeth 58 and 60 face the ratche~ teeth 30 on wall 28. A v-sh~ped spring 64 is inserted into recess 52 with its apex 65 fa~in~ the head 22 and centered within the recess 52.
The drive member 32 is formed with t~ree curvilinear notches 66 and one curvilinear notch 67 which extend from the upper surface 68 of the drive member into the member. The notches 66 and 67 are centered at a 90 an~le aparl: from the adjacent notches about axis 27. Two notches 66 extend into cutouts 69 in cylindrical portion 34. Notch 67 and the other notch 66 extend into the insets defined by the slide surface 50 and recess 52, respectively.
The hole 62 in the pawl 54 is continuously aligned with the curvilinear notch 67 when the pawl is positioned between the drive member 32 and wall 28 as seen in FIGURES 7 and 8.
An annular reverser plate 70 is positioned on the upper surface 68 and includes pin holes 72 to accept reverser pin 74, guide pins 75 and knob pin 76. The reverser pin 74 has a relatively larye diameter knob portion 77 and a relatively reduced diameter portion 78. The holes 72 are sized to permit passage of portion 78 and block passage of portion 77O The portion 78 extends through the curvilinear notch 66 and into the spriny recess 52 between spring 64 and wall 28. The knob pin 76 includes a knob portion ~7 but does not extend below the bottom of reverser plate 70. A small hole 79 is formed in the knob pin 76 as best seen in FIGU~E 6 to receive one end of a rotary spring 85. The other end of spring 85 is received in hole 62 of pawl 54 while the main spiral body of spring 85 is conta;ned within groove 67 of drive member. 32.
A resilient ring 80 is provided which rests in a notch 82 formed in the drive member 32 and in notches 84 formed in the portion 78 of reverser pin 7~ and guide pins 75 to retain the pins and reverser plate on the drive member 32 as best seen in FIGURES 5 and 6.
The ratcheting operation is explained as follows. The spring 64 urges the reverser pin 7~
into one of two positions ayainst the end walls 81 or 83 o~ the notch 66 as shown in FIGURE 3. The pin 74 rotates the ~)late 70 as it moves between end walls 81 and 83. As plate 70 rotates relative to drive member 32, the spriny 85 is extended and resiliently urges pawl 54 to move with the plate 70~ when pin 74 abuts end 81, the spriny 85 urges pawl 54 into a first position on slide surface 50 as seen in FIGURE 7.
When pin 74 abuts end 83, the spring 85 urges pawl 54 into a second position on slide surface 50 as seen in FIGURE 8. In the first position illustrated in FIGURE 7, the pawl is wedged between teeth 30 and one end of slide surface 50. In this position, if the head 22 is rotated in a direction indicated by arrow 86 in FIGURE 7, the ratchet teeth 30 on the wall 28 will slide along the first set of ratchet teeth 58.
The pawl 54 will move very slightly along the slide surface 50 to provide sufficient clearance for the ratchet teeth 30 to slide over the first set of ratchet teeth 58. The spring 85, constantly urges the pawl 54 into the first position between teeth 30 and the end of slide surface 50 to cause the pawl to spring back and create the ratcheting action. If, ~75~
however, the handle 20 and head 22 are rotated in the opposite direction relative to drive member 32, represented by arrow 88, the pawl is wedged between the slide surface 50 and the wall 28 with the ~irst set of ratchet teeth 58 engaging the ratchet teeth 30 to lock the drive member 32 and head 22 together for joint rotation as when tightening or loosening a bolt or nut.
An operator can reverse the ratcheting operation of the socket wrench 10 by grasping the reverser pin 74 and knob pin 76 a~ knob portions 77 and moving the pin 74 to a second position at the opposite limit of travel permitted by the curvilinear notch 66 against end wall 83 as seen in FIGURE 3. when the handle 20 and head 22 are rotated in the direction indicated by arrow 86, the pawl 54 is again wedged between the slide surface 50 and the wall 28 of head 22 as seen - in FIGURE 8. The second set of ratchet teeth 60 engage the ratchet teeth 30 on the head for joint rotation of the handle 20 and drive member 32. ~hen the handle 20 and head 22 are rotated in the direction indicated by arrow 88, ratcheting action ayain occurs. The ratchet teeth 30 will slide along the second set of ratchet teeth 60 with the spring 85 urginy the pawl 54 back into the second position to create the ratcheting action. The spring 64 constantly tends to urge the reverser pin 74 either to the first end wall 81 or to the second end wall 83 depending upon which side of the midpoint of apex 65 the pin is located. The reverser pin 74 flexes spriny 64 to a maximum when the pin is in contact with apex 65 midway between the edges of the curvilinear notch 66. In this position, the spriny 64 can drive the pin to either end ~all of the curvilinear notch 66 depending upon which direction the pin is moved.
~ nother construction of ths reverser mechanism of wrench 10 is illustrated in FIGURES 9, 10 and 11. Certain components of t:his construction are identical to the components described above and are identified by the same refer.ence numeral with a superscript prinle ('). In this construction, the drive member 32' is formed with curvilinear notches 66' which extend from the upper surface 68' of the drive member and into the insets defined by the slide surface 50' and spring recess 52'. The pawl 5~' includes a not~h 120 which is continuously aligned with the notch 66' opening adjacent slide surface 50' when the pawl is positioned between the drive member 32' and wall 28' as seen in FIGURES 10 and 11. The annular reverser plate 70' is positioned on upper surface 68' and includes pin holes 72' to accept reverser pins 74'. The reverser pins 74' have a relatively large diameter knob portion 77' and a relatively reduced diameter portion 78'. The holes 72' are sized to permit passage of portion 78' and block passaye of knob portion 77'. The portions 78' extend through the curvilinear notches 66' adjacent the slide surface 50' and into the spring recess ` 52'. A resilient ring 8D' is provided which rests in a notch 82' formed in the drive member 32' as best seen in FIGURE 9 and in notches 82' formed in the portion 78' of each reverser pin 74' to retain the reverser pins and reverser plate on the drive member 32'.
1~7518~
The ratcheting operation is substantially identical to that of th0 pawl 54 described hereinabove. However, the ratcheting function of the resilient spriny 85 is per~ormed by the spring 64' which acts to urge pin 74' extending into recess 52' ayainst either end wall 81' or 83' of notch 66. The force of spring 64' acts through this pin 74', plate 70' and the second ~in 74' extending adjacent slide surface 50' which ~ears against the walls of notch 120 in pawl 54' as seen in FIGURES 10 and 11.
Referring again to ratchet wrench 10 shown in FIGURES 1-8, while the head 22 has been described as having an annular set of ratchet teeth 30, and drive member 32 with a pawl 54, the present invention encompasses a design where a drive member has an annular set of ratchet teeth and the head supports the pawl.
The drive portion 36 of drive member 32 is adapted to secure any one of the sockets 14-18 thereon~ as well as extension 12. The drive portion 36 defines an outer hexagonal surface 100 which defines a male drive portion and an inner hexagonal surface 102 ~hich defines a female drive portion.
The socket 16 illustrated in FIGURE 2c includes a male connector portion 104 which has a hexagonal outer surface 106 adapted for engagement with the inner hexagQnal surface 102 of the drive portion 36. The socket 14 illustrated in FIGURE 2b is provided with a female portion 108 which includes an inner hexayonal surface 110 for engagement with the outer hexagonal surface 100 of the drive portion 36; The design of socket 16 will be typically employed for small bolts, nuts, etc. Socket 14 can ~ Z75~LB~, be employed with larger bolts or nuts. Sockets 14 and 16 each have a throu~h center aligned with aperture 48 to permit use of wrench 10 on fasteners with bolts extending onto aperture 48, etc. The socket 18 includes a female connector portion 112 with an inner hexagonal surface 114 for en~agement with the outer hexagonal surface 100 of the drive portion 36. The length of the socket 18 is considarably more than that o~ socket 14 to-~ive the deep socket advantages to wrench 10 where the shank diameter of the bolt or rod to which the fastener is secured exceeds the diameter of aperture ~8. The extension 12 includes a male connector portion 116 for engagement with the drive portion 36 and female connector portion 118 for use with either socket 14 or 16 if an extension is needed.
The hexagonal drive portion 36 is stronger and can withstand a higher rotational torque than a similarly sized square drive wrench. The combined male and female drive portions o~ the hexagonal drive portion 36 also forms a significant advantaye over conventional square drives. Because the hexagonal drive portion 36 can accept relatively small hex sockets such as socket 16 and extension 12 with the female drive portion and relatively large hex sockets such as socket 14 and 18 on the male drive portion, the hexagonal drive por~ion 36 can be used over a broader range of socket sizes than the conventional square drive. For example, a single size hexayonal drive portion 36 can be used for socket sizes that would normally require use of a 3/8" square drive and 1/2" square drive. The cross-section of the aperture formed by the female hexagonal drive surfaces of the ~L2~75~84 combined male/female drive portion, such as inner surface 102, permits the passage of bolt shanks, etc.
which a conventional square drive couldn't. The advantage of the combined male and female drive portions do not need to be limited to ratchet wrenches, but can be used on power wrenches such as air powered wrench 500 shown n FIGURE 34, breaker bar wrenches such as wrench 260 is FIGURE 16, screwdriver handled socket wrenches such as screwdriver wrench - 10 502 shown in FIGURE 33 or whatever else the combined male and female drive portions would be useful. The - lenyth and weight of sockets 14-16 are also decreased over equivalent conventional sockets while the width of the drive portion socket combination remains comparable.
The socket wrench 10 is also provided with a : socket locking and quick release feature. The member 130, best seen in FIGURES 3 and 5, has a cylindrical portion 132 and two resilient downwardly extending legs 134. The member 130 is placed in the aperture 48 in the drive member 32 prior to attachment of the reverser plate 70. Shoulders 136 defined between the cylindrical portion and legs contact the underside of the reverser plate 70 to keep the member 130 within the drive member 32. The drive portion 36 is provided with notches 138 on opposed hexagonal sides. The leys 134 extend into these notches as best seen in FIGURE 5. The leg 134 seen on the left side in FIGURE 5 has an inwardly bent shoulder 140 for bearing agains~ the outer hexagonal surface of socket 16 and extension 12. This maintains the socket 16 or extension 12 on the socket wrench 10 with the frictional contact through the shoulder 140.
~ ~'7~
The socket or extension ean be provided with a notch about its outer hexagonaL surface in which the shoulder 140 can enter. The leg 134 seen on the right in EIGURE S has an outwardly directed shoulder S 142 for frictional engagement with the inner hexagonal surface of the sockets 14 and 18. Again, the sockets 14 and 18 can have a groove on their inner hexagonal sùrface to accept the shoulder 142.
A resilient button 144 is attached to the cylindrical portion 132 as seen in FIGURE S. The button can be provided with an annular edge 146 which enters a groove 148 on cylindrical portion 132. The button has a sufficiently larger surface area for contact with the operator to permit the operator to lS comfortably operate the socket locking and quick release feature. By pressing the button 144 downward toward the drive member 32, the member 130 is moved downward within the drive member and the shoulders 140 and 142 slide downward on camming edges 150 and 152 of the notches 138. The edges are angled so that the shoulders 140 and 142 retract into the notches 138 when the member 130 is depressed to release a socket or extension on the drive portion.
FIGURE 14 illustrates the cross section of the drive portion 36 of drive member 32. The notches 138 are formed on opposite sides of the drive portion within the flat portions of the hexagonal sides. As is clear Erom FIG~RE 14, the inwardly bent shoulder 140 of the leg 134 employed to secure a socket 16 on the wrench can interfere with passage of an o~ject 250 having a diameter A over which the wrench is placed to rotate the fastener. Object 250 could comprise, Eor example a rod, bolt or other structure.
~X'7~ 18~ ~
An alternate design for the drive member 32 which prevents this interference is illustrated in FIGURE 15. In this alternate design, the notch 138 which receives ~he leg 134 for holding a socket 16 is positioned at the corner between two flat ~urfaces of the hexagonal shape. In this design, the inwardly bent shoulder 140 extends from the inner s~tion of the two adjacent hexagonal s~urfaces on inner he~agonal surface 102. This will permit free passage of an object 250 having a diameter ~ as shown in FIGURE 15 which could not pass through the drive portion as illustrated in FIG~RE 14. The alternate design also illustrates the use of a third leg 134'' lying within a third notch 138'' located between two flat surfaces of the drive portion 36. The leg 134'' also has a bent shoulder 140'' to hold a socket 16 to increase the force holding the socket.
- It is readily apparent that socket wrench 10 - incorporates the significant advantages desired in a socket wrench as noted previously. The ratcheting action is reversible without turning the wrench over by merely moviny the reverser pins 74. In fact, to reverse the ratchet operation, the knob portions 77 are always rotated in a direction to wedge pawl 54 between head 22 and drive member 32. Thus, drive member 32 need not be held against rotation relative to head 22 when reversing the wrench which permits reversal of the wrench with one hand. The aperture 48 within the drive member 32 permits a socket on the socket wrench 10 to be fit over a fastener to be rotated even though some portion of the fastener, or other part protrudes through the a~erture 48. Socket wrench 10 also has the weight, compactness, strength .Z7~
and si~e range to be an improvement on and competitive with conventional square drive wrenches. In addition, the combined male and female drive portion 36 and hex sockets are comparable and competitive with conventional square drive and sockets whether the combined male and female drive portion 36 is mounted on a ratchet wrench, breaker bar wrench, power wrench, screwdriver wrench, etc.
The socket wrench 10 also has the a~vantage of a socket locking and quick release fea~ure which has only two pieces and which can be disassembled with the rest of wrench 10 for reyair or maintenance.
A sscond embodiment of the present invention is formed by socket wrench 160, illustrated in FIGURES
12 and 13 and described hereinafter. The socket wrench 160 includes a handle 162 with head 164. The head is again provided with a cylindrical aperture 166 centered on an axis 167 having ratchet teeth 168 formed on the inner wall 170 of the aperture. A
drive member 172 is secured within the aperture 166 by a snap ring retainer 174 The retainer 174 fits in a ~roove 176 formed about the drive member 172 and also into a groove in the wall 170 (not shown). The retainer 174 prevents movement of the drive member 172 along the axis 167 but permits the drive member 172 to rotate freely about the axis 167 relative to the handle 162.
The drive member 172 includes a cylindrical portion 180 and a drive portion 182 substantially identical to drive portion 36 in socket wrench 10.
The cylindrical portion 180 of the drive member 172 supports pawl pivot pins 184, pawls 186 and compression springs 188 as best seen in FIGURE 13.
75~
The pawls 186 can pivot on the pins 184 about an axis generally parallel axis 167. Each pawl 186 is provided with a set of ratchet teeth 190. In the absence of an external force, the compression springs 188 urge the pawls about the pawl pins to engage the ratchet teeth 190 with the ratchet teeth 168 in head 164 as best seen with the upper pawl in FIGURE 13.
The ratchet teeth 190 are designed to engage and lock against ratchet teeth 168 in only one direction of relative motion while permi~ting the ratchet teeth to slide over one another during opposite rotation. A
reverser plate 192 is confined between an edge on aperture 166 and the drive member ~72. This reverser plate has two downwardly directed members 194 which are capable of contacting camming surfaces 196 on the pawls 186 to move the pawls out of engagement with the teeth 168. The members 194 are positioned on plate 192 so that each one of the pawls can be out of engagement with teeth 168 while the other pawl is engaged. The teeth 190 on pawls 186 are formed to prevent relative rotation between head 164 and drive member 172 in one direction, while permitting the teeth 168 to slide over teeth 190 in the opposite direction to provide a ratcheting action. The pawls 186 are mounted to prevent rotation in opposite directions so that ratcheting action can occur in either direction depending upon the position of the members 194. The reverser plate 192 can be moved relative to the drive member 172 through finger grips 198 to permit ratcheting of the socket wrench 160 in either direction.
A third embodiment of the present invention is illustrated in FIGURE 16 and comprises a breaker bar .:
( ~'75~
wrench 260. The breaker bar wrench 260 includes a long handle 262 with an end 264 having a reduced portion and an aperture 266. A head 268 also forms a portion of the breaker bar wrench 260 which includes a clevis 270 having an aperture 272 through the two arms of the clevis. The reduced end 264 of handle 262 can be received between the arms of the clevis 270 and a pin 274 can be inserted through the apertures 266 and 272 to secure the handle and head toyether. It will be clear that the pin 274 permits the head 268 to rotate about the axis of ~he pin relative to handle 262 but limits motion in any other direction.
The head 268 has a through aperture 276 which permits passage of a bolt, rod, spark plug or other object associated with the fastener to be rotated.
The head defines an outer hexagonal surface 278 and an inner hexagonal surface 280 which can be used to secure sockets 14, 16 and 18 or extension 12 thereto in a manner substantially identical to the drive member 32 described in association with wrench 10.
The breaker bar wrench 260 has a socket locking and quick release feature which comprises the push button release 282 and a press fit retaining ring 284 which cooperate with notches 286 formed in the head 268. The ~ush button release 282 includes two downwardly extending resilient legs 288 which are each received in one of the notches 286. The push bu~ton release 282 also defines a grooved surface 290 for contact with the finger of the operator. The press fit ring 284 is secured to head 268 by compression fit in aperture 276 and maintains the push button release 282 on the wrench 260 through 5i~ ( . . .
contact with shoulders 289 on legs 288. The legs 288 o~erate in a manner substantially identical to the legs 134 within wrench 10 described hereinabove. One ley 288 has an inwardly bent shoulder 291 for bearing ayainst the outer hexagonal surface of the socket 16 and extension 12 when they are in contact with the inner hexagonal sur~ace 280 of the head 268. The other leg has an outwardly bent shoulder 292 which bears against~sockets 14 and 18 when they are in contact with tne outer hexagonal surface 278. The shoulders 290 and 292 secure the sockets or extension to the wrench 260. The bottom end of the notches 286 also include angled edges 294. When the push button release 282 is pushed downwardly toward the head 268 by the operator, the legs 288 are urged against the angled edges 294 to retract the shoulders 290 and 292 within the notches to release the sockets or extension. When released, the resiliency in the legs 288 returns the shoulders 290 and 292 to a pOSition extending out of the notches for receiving a socket.
The fourth embodiment of the present invention is illustrated in FIGURES 17-20 and forms a ratchet wrench 300. Many portions of the ratchet wrench 300 are identical to those portions identified previously in the descri~tion of wrench 10. The identical elements are denoted by the same reference numeral with a double prime superscript.
The ratchet wrench 300 includes a handle 20'' having head 22''. The head 22'' has a cylindrical aperture 26'' therethrou~h with the aperture 26'' centered on axis 27''.
~ 5~
A drive member 302 is provided which generally includes a cylindrical portion 304 and a hexagonal drive portion 30S. The upper edge of the cylindrical portion 304 has a flange 303 which rests on and rotates upon the annular inset 40'' in the wall 28 "
of the head 22''. The drive member 302 is secured to the handle 20 " by a retainler ring 303 setting in groove 3~5 in drive member 302 and a similar groove . (not shown) in wall 28'~. This permits the drivs ~ember 302 to rotate relative to the head 22'' about axis 27 " .
The drive member 302 has a large cylindrical aperture 310 which extends completely through the drive member 302 and is also centered on axis 27'' when mounted in the head 22l'. The aperture 310 p,rovides the features and advantages of aperture 48 as described previously.
The drive member 302 is formed with opposed slide surfaces 312 and 314 as best seen in FIGURES
17A and 20. The slide surfaces 312 and 314 are planar as oest seen in FIGURE 20. Slide surface 312 extends perpendicular a radial line 316 extending from the axis 27'' to the closest intersection with slide surface 312 as seen in FIGURE 20. However, slide surface 314 is not perpendicular to a radial line 316 intersecting it at its closest point to axis 27''. In the preferred invention, the head 22'' has forty-eight ratchet teeth 30'' and the angle between the slide surface 314 and a line 317 perpendicular radial line 316 is 3 45 minutes. A
first pawl 318 is positioned between slide surface 312 and the teeth 30'' in head 22''. A second pawl 320 is positioned between slide surface 3i4 and the ratchet teeth 30''. Both pawls 318 and 320 ride on their respective slide surfaces 312 and 314.
Each of the pawls 318 and 320 define a first set of ratchet teeth 322 and a second set of ratchet teeth 324 facing the ratche~t teeth 30''. A vertical hole 326 is formed through the pawls 318 and 320 between the teeth 322 and 324 as best seen in FIGURE
20.
The drive member 302 is formed with two c~rvilinear notches 328 and two linear notches 330 as best seen in FIGURE 18. The curvilinear notches 328 extend from the upper surface 332 of the drive member 302 into cutouts 334 in the drive member 302. The linear notches 330 extend from the upper surface 332 and open into the gap formed by the slide surfaces 312 and 314. The vertical holes 326 in the pawls 318 and 320 are continuously aligned with the linear notches 330 when the pawls are positioned between the - slide surfaces and ratchet teeth 30''.
An annular reverser plate 336 is positioned on the upper surface 332 and includes reverser pins 338 and 340. When the reverser plate 336 and reverser pins 338 and 340 are secured to the cylindrical portion 304 by resilient ring 80'' in a manner similar to reverser plate 70 to drive member 32, the reverser pins 338 and 340 extend into the curvilinear notches 328 as best seen in FIGURE 18. Reverser springs 342, best seen in FIGURE 18, selectively urge the reverser pins 338 and 340 against one or the other of the ends of the curvilinear notches 328. As can be seen in FIGURE 18, the reverser springs 342 are urying the reverser pins 338 and 340 against the end 344 of the curvilinear notch 328 by contact with ~ X'7~
portion 346 of the reverser spring 34~. When the reverser plate 336 is rotated in the clockwise direction as illustrated in FIGURE 18, the reverser . pin 33~ and 340 will compress the reverser springs 342 and the reverser pins move into contact with the ends 348 of the curvilinear notches 328 opposite the ends 344. The portion 350 of the reverser springs 342 will then keep the reverser pins against er.ds 348 until the reverser plate 336 is rotated in the counterclockwise direction as seen in FIGURE 18 by the operator.
The ratcheting operation is explained as follows. The reverser springs 342 urge the reverser pins 338 and 340 into one of the two positions a~ainst the ends 344 and 348 of the curvilinear notches 328. The position of the reverser plate 336 is determined by the position of the reverser pins 338 and 340. Pawl pins 352 and 354 are provided which extend through linear notches 330 anfl extend into the vertical hole 326 of each of the pawls 318 and 320. A continuous main spring 343 extends about the periphery of drive member 302. Main spring 343 is movable by rotation about axis 27'' by reverser pins 338 and 340 as best seen in FIGURE 19~ When reverser pins 338 and 340 are in contact with the ends 344 of the curvilinear notches 328, the main spring 343 urges the pawl pins 352 and 354 to move the pawls 318 and 320 into a f irst position on the slide surfaces 312 and 314 as seen in FIGURE 20.
When reverser pins 338 and 340 con~act the ends 348 of the curvilinear notches 328, the reverser pins 338 and 340 move the main spriny 343 and pawl pins 352 and 354 to move the pawls 318 and 320 into the second '75184 position, illustrated by pawl 318 shown in phantom line in FIGU~E 20.
In the first pOSition illustrated in FIGURE 20, only the first set of ratchet teeth 322 of the first pawl 3i8 are wedged between the teeth 30'' and the slide surface 312. The first set of ratchet teeth . 322 on the second pawl 320 are disengaged from the . i ratchet teeth 30'' because of the slight angle .: between the slide surface 31g and the line 317 perpendicular to radial line 316. In this position, if the head 22'' is rotated in a direction indicated by arrow 356 in FIGURE 20, the first pawl 318 is .. wedged between the slide surface 312 and the ratchet teeth 30'' to lock the drive member 302 and head 22'' toyether for joint rotation as when tightening or loosening a bolt or nut.
- If head 22'' is rotated in the direction indicated by arrow 358 in FIGURE 20, the pawl 318 will move very slightly along the slide surface 312 against the force of main spring 343 to provide sufficient clearance for the ratchet teeth 30'' to slide over the first set of ratchet teeth 322 on the first pawl 318. The main spring 343 constantly urges the first pawl 318 into the first position to cause the pawl 318 to spring back and create a ratcheting action. However, prior to pawl 318 springing back to enyage the first set of ratchet tee~h 322 thereof : with the ratchet teeth 30'' on head 22'', the second pawl 320 moves its first set of ratchet teeth 322 into engagement with the ratchet teeth 30'' on head 22''. When the first set of ratchet teeth 322 of the second pawl 320 engage the ratchet teeth 30'', the head 22'' can be rotated in the direction of arrow i18~, 356 with the drive member 302 locked for rotation with the head 22''~ It will thus be evident that the angle of rotation of the drive member 302 relative to - the head 22'' between ratchet engagements by use of the first and second pawls 318 and 320 is smaller than that possible by use of a single pawl alone.
This reduced angle between ratchet engagement is possible by forming the slide surfaces 312 and 314 at different angles of intersection from radial lines 316 extending from the rotational axis 27'' intersecting the surfaces 312 and 314 closest to axis 27''. For example, if forty-eight teeth 30'' are formed on head 22'', with a single pawl, the head 22'' would have to rotate 7~ 30 minutes between engagements of the pawl teeth and teeth 30''. With two pawls positioned to engage teeth 30'' alternatively, the angle of rotation between engagements can be reduced to a constant 3 45 minutes. It will be understood that the slide surface 312 need not be perpendicular to the radial line 316. The slide surface 312 can also be at a slight angle to a line 317 perpendicular the radial line 316 as is the slide surface 314. It must also be understood that the slide surfaces 312 and 314 need not be directly opposite each other as shown in FIGURES 17-20. If the slide surfaces 312 and 314 are oriented so that the pawls 318 and 320 engage the teeth 30'' simultaneously, the ratcheting mechanism of wrench 300 will be strengthened if wrench 300 is to be used in unusually harsh applications. A
simultaneous ratcheting action would occur if slide surface 314 were ~arallel line 317 seen in FIGURE
20.
~ ~'75~.8~ i The operator can reverse the ratcheting operation of the ratche~ wrench 300 by grasping the reverser plate 336 and moving the reverser pins 338 and 34b against the ends 348 of the curvilinear S notches 328. This moves main spring 343 and the pawl pins 352 and 354 in th~ linear notches 330 to move the first and second pawls 318 and 320 into the second position. When the handle 20'' and head 22'' are rotated in the direction indicated by arrow 353, one of the pa~ls 318 and 320 will engage the teeth 30'' for joint rotation of 1:he drive member through 302 and head 22''. When the head 22' is moved in the direction of arrow 356, ratcheting action occurs.
Again, only one of the pawls 318 and 320 will be in enyagement with the ratchet teeth 30'' at a given angular position. The decreased angular separation between ratchet engagements is therefore also present when the pawls are in the second position.
The cylindrical drive portion 304 of ratchet wrench 300 is adapted to secure any one of the sockets 14-18 thereon, as well as extension 12 and has the other features noted above with respect to the combined male and female drive portion 36 of socket wrench 10~
With reference now to FIGURES 21-24, several advantages of the hex sockets 14, 16 and 18 will become apparent. As seen in FIGURE 21, the portion 108 of the socket 14 has an outer hexagonal surface 360 which forms a wrench engaging surface for rotàting the socket 14 with a conventional open end wrench 362. This feature of the socket 14 is also present on sockets 16 and 18 and extension 12. The feature will permit the hex sockets to be used for ~ 7S~8~
loosening or tightening a member where an obstruction would prevent use of the hex socket with the ratchet wrenches disclosed herein, including wrenches 10 and 300.
FIGURE 22 illustrates a comparision of a hex socket 14 and a conventional socket 364. In FIGURE
22, the dimension a is the ,profile or height of the sockets. The dimension b is the diameter of the aperture in the hex socket 14 through which the shank of a bolt can protrude and is the size of the opening in the conventional socket 364 for recei~ing the square drive which is typically not large enough to allow the passage of larger bolts or shanks. The dimension c is the depth of the actual nut engaging portion of the socket. The dimension d is the built in depth.
As can be seen by comparing the socket 14 and conventional socket 364, the overall size of the hex socket 14 is decreased by the elimination of the portion forming dimension d. The weight of the hex socket 14 relative to the conventional socket 364 is reduced for an equivalent size because of the elimination of the portion forming dimension d and because of the large aperture forming dimension b and the hexagonal outer surface 108 of the socket 14.
The dimension b on the hex socket 14 is larger than dimension b on the conventional socket 364 for equivalent size sockets, permitting the passage of a larger bolt shank, etc. when required.
With reference now to FIG~RE 23, the present invention permits the creation of a deep socket 370 by use of the hex socket 14 and a properly sized conventional socket 366 having a square drive portion .. ~
~7S~8~L
368. Naturally, the deep socket 370 shown in FIGURE
23 would be operated by a conventional square drive socket wrench.
Reference is now made to FIGU~E 24 which illustrates the creation of a deep socket 372 using multi~le hex sockets 14 of proper dimensions to form deep socket 372. It is clear that deep socket 372 may be operated by the ratchet wrenches disclosed herein including ratchet wrenches 10 and 300 and also by a closed or opened end wrench engaging the hexagonal outer surface 108 of the top socket 14. If desired, any of the hex sockets 14 can be provided with some structure for securing the sockets together during use.
With reference now to FIGURES 25-27, a square drive to hex drive adapter 380 is illustrated. The adapter 380 permits a conventional square drive socket wrench to be used to rotate hex sockets 14, 16 - and 18 an~ the hex extension 12. The square drive to hex drive adapter 380 includes a square drive portion 382 having a cylindrical outer surface 3B4 and a square inner surface 386 for receiving the square drive of a conventional socket wrench. Adjacent the square drive portion 382 is a retention cylinder 388. The retention cylinder 388 has a circular aperture 390 formed therethrouyh as best seen in FIGURE 26. Two parallel notches 392 are formed along the lenyth of the retention cylinder 388 to define a retention tab 394. The retention tab 394 extends beyond the transition from the retention cylinder 388 to the male/female hex drive portion 396. The portion 396 has an outer hexagonal surface 100 and an inner hexagonal surface 102 for cooperation with the 7~184 (~
hex sockets 14, 16 and 18 and the extension 12. The retention tab 394 has a double bend 398 near its outer edge so that portions of the tab 394 extend both outward from surface 100 and inward from surface 102 to resiliently engage the hex sockets 14, 16 and 18 and the extension 12 when mounted on the male/female hex drive portion 396 of adapter 380.
With reference now to FIGURES 28 and 29, a hex drive to square drive adapter 400 is illustrated.
The adapter 400 permits the use of a ratchet wrench having hex drive, including the ratchet wrench 10 described hereinabove to dr:ive conventional s~uare drive sockets such as sockets 364 and 366. The adapter 400 includes a hexagonal portion 402 having a hexagonal outer portion 404 which is adapted to enyaye the inner hexagonal surface 102 of drive portion 36 of the ratchet wrench 10. A groove 406 is provided in the hex portion 402 for engagement with any socket locking feature, such as the design described above on ratchet wrsnch 10 formed by member 130. The adapter 400 also includes a square drive portion 408 having a dimension to engage a conventional socket such as 364 and 366 so that a hex drive wrench can be used with conventional square drive sockets. The portion 408 CAn include a convention spriny and detent ball 409 to lock a socket to portion 408.
Reference is now made ~o FIGURES 30-32 which illustrates a first modification of the breaker bar wrench 260 illustrated in FIGURE 16. Only the head 268 is shown in FIGURES 30-32, but it will be und,erstood that the head can be pivoted to a handle 262 by a pin 274. The head 268 illustrated in s~
FIGURES 30-32 includes an aperture 410 formed through the outer hexayonal sur~ace 278 and inner hexagonal surface 280. Aperture 410 is forme~ so that a hex socket such as sockets 14, 16 and 18 and extension 12 will cover the majority of aperture ~10 when the hex socket is attached to the head 268. A reduced thickness portion 412 forms an extension of the aperture 410 which extends to the end of surfaces 278 and 280 over which the hex sockets are slid onto head 268. The aperture 410 and reduced portion 412 are adapted to receive a retainer spring 414 as best seen in FIGURE 32. The retainer spring can be mounted in the head 268 by spreading the ends 416 over the reduced portion 412 and sliding the spring into the position shown in FIGURE 32. The inset portions 418 will retain the spring 414 on the head Z68 during normal operation. The outwardly extending portion 420 will contact hex sockets mounted on the outer surface 278 of the head 268 and the inwardly exten~ing portion 421 will contact hex sockets mounted on the inner surface 280 of head 268 and will retain the sockets due to the frictional forces generated by the resiliency of the retainer spring 414. Retainer spring 414 has the advantages of being low cost, a single piece and easily replaceable, unlike conventional resilient type frictional socket locks.
It will be understood that retainer spring 414 can be used on any of the combined male/female drive portions described herein, including drive portion 36, drive portion 36', drive portion 182, head 268 and drive portion 306 to frictionally secure a hex socket on the drive portion provided that an aperture -~.~75~4 , i :
410 and reduced thickness portion 412 are formed in the drive portion. Retainer spring 414 can be substituted for member 130, member 130' or release 282.
While several embodiments of the invention have been illustrated in the accompanying drawings and described in the foregoing Detailed Description, it will be understood that the invention is not limited to the embodiments disclosed, but is capable of numerous rearrangements, modifications and substitutions of parts and elements without departing from the spirit of the invention.
Claims (51)
1. A ratchet wrench for rotating a fastener, comprising:
a handle having a head at one end thereof, the head having a cylindrical aperture formed therethrough centered on a rotational axis, the wall defining the cylindrical aperture defining ratchet teeth thereon surrounding its periphery;
a drive member for mounting onto the handle and extending into the cylindrical aperture for rotation about the rotational axis relative to the handle, said drive member having a drive portion, the drive portion having an outer surface having a noncircular cross section for operable connection to a fastener for rotating the fastener and an inner surface having a noncircular cross section for operative connection to a fastener for rotation of the fastener, said drive member further defining an aperture extending therethrough along the axis; and ratchet means mounted on said drive member to engage the ratchet teeth on the head for selectively ratcheting the handle in either rotational direction about the rotational axis relative to the drive member and for securing the handle and drive member for joint rotation about the rotational axis in the opposite rotational direction.
a handle having a head at one end thereof, the head having a cylindrical aperture formed therethrough centered on a rotational axis, the wall defining the cylindrical aperture defining ratchet teeth thereon surrounding its periphery;
a drive member for mounting onto the handle and extending into the cylindrical aperture for rotation about the rotational axis relative to the handle, said drive member having a drive portion, the drive portion having an outer surface having a noncircular cross section for operable connection to a fastener for rotating the fastener and an inner surface having a noncircular cross section for operative connection to a fastener for rotation of the fastener, said drive member further defining an aperture extending therethrough along the axis; and ratchet means mounted on said drive member to engage the ratchet teeth on the head for selectively ratcheting the handle in either rotational direction about the rotational axis relative to the drive member and for securing the handle and drive member for joint rotation about the rotational axis in the opposite rotational direction.
2. The ratchet wrench of Claim 1 wherein said drive member defines a slide surface facing the ratchet teeth in the head, said ratchet means including:
a pawl positioned between the slide surface and the ratchet teeth of the head and defining first and second sets of ratchet teeth in facing relation to the ratchet teeth on the head;
means including a first structure for contacting the pawl and a second structure to be contacted by the user of the wrench, said means for moving the pawl between a first and a second position relative to the slide surface through contact between said first structure and the pawl when the user contacts the second structure to reverse the ratcheting action of the ratchet wrench so that in the first position, the first set of ratchet teeth on the pawl and ratchet teeth on the head engage when the handle is rotated in a first direction about the rotational axis relative to the drive member for joint rotation of the handle and drive member, said means including a resilient third structure acting on the first structure to hold the pawl in the first position while permitting the first set of ratchet teeth on the drive member and ratchet teeth on the head to slip past each other when the handle is rotated in the opposite direction about the rotational axis relative to the drive member, said means for moving the pawl to the second position through contact between said first structure and the pawl when the user contacts the second structure to reverse the ratcheting action of the ratchet wrench so that the pawl in the second position engages the second set of teeth on the pawl with the ratchet teeth on the head so that joint rotation of the handle and drive member occurs when the handle is rotated in the opposite direction about the rotational axis relative to the drive member, said resilient third structure acting on the first structure to hold the pawl in the second position while permitting the second set of ratchet teeth on the drive member and ratchet teeth on the head to move past each other when the handle is rotated in the first direction about the rotational axis relative to the drive member.
a pawl positioned between the slide surface and the ratchet teeth of the head and defining first and second sets of ratchet teeth in facing relation to the ratchet teeth on the head;
means including a first structure for contacting the pawl and a second structure to be contacted by the user of the wrench, said means for moving the pawl between a first and a second position relative to the slide surface through contact between said first structure and the pawl when the user contacts the second structure to reverse the ratcheting action of the ratchet wrench so that in the first position, the first set of ratchet teeth on the pawl and ratchet teeth on the head engage when the handle is rotated in a first direction about the rotational axis relative to the drive member for joint rotation of the handle and drive member, said means including a resilient third structure acting on the first structure to hold the pawl in the first position while permitting the first set of ratchet teeth on the drive member and ratchet teeth on the head to slip past each other when the handle is rotated in the opposite direction about the rotational axis relative to the drive member, said means for moving the pawl to the second position through contact between said first structure and the pawl when the user contacts the second structure to reverse the ratcheting action of the ratchet wrench so that the pawl in the second position engages the second set of teeth on the pawl with the ratchet teeth on the head so that joint rotation of the handle and drive member occurs when the handle is rotated in the opposite direction about the rotational axis relative to the drive member, said resilient third structure acting on the first structure to hold the pawl in the second position while permitting the second set of ratchet teeth on the drive member and ratchet teeth on the head to move past each other when the handle is rotated in the first direction about the rotational axis relative to the drive member.
3. The ratchet wrench of Claim 1 wherein said drive member has at least one inset in facing relation to the ratchet teeth on the handle, said ratchet means including:
first and second pawls having ratchet teeth formed thereon;
pins for pivotally mounting said first and second pawls in selected ones of the insets in the drive member for pivotal motion about a pivot axis parallel the rotational axis;
spring means acting between said first pawl and said drive member and acting between said second pawl and said drive member for urging the ratchet teeth on the first and second pawls into engagement with the ratchet teeth on the head, the ratchet teeth on the pawls and head being shaped so that engagement of the ratchet teeth on the first pawl and ratchet teeth on the head is maintained as the handle is rotated in a first direction about the rotational axis relative to the drive member to prevent rotation of the handle relative to the drive member in the first direction about the rotational axis while the teeth on the head and first pawl disengage as the handle is rotated in the opposite direction about the rotational axis relative to the drive member to permit independent rotation of the handle in the opposite direction about the rotational axis, the ratchet teeth on the pawls and head being shaped so that engagement of the ratchet teeth on the second pawl and ratchet teeth on the head is maintained as the handle is rotated in the opposite direction about the rotational axis relative to the drive member to prevent rotation of the handle relative to the drive member in the opposite direction about the rotational axis while the teeth on the head and second pawl disengage as the handle is rotated in the first direction about the rotational axis relative to the drive member to permit independent rotation of the handle in the first direction about the rotational axis; and an annular reverser plate mounted for pivotal motion on said drive member, the hole through the annular reverser plate coinciding with the aperture through the drive member, said annular reverser plate having a first member for contacting the first pawl to cam the first pawl out of engagement with the ratchet teeth on the head and a second member for contacting the second pawl to cam the second pawl out of engagement with the ratchet teeth on the head, pivotal motion of the annular reverser plate selectively camming one of said first and second pawls away from the head to disengage the ratchet teeth thereon and the ratchet teeth on the head to permit relative rotation between the handle and drive member in a selected direction.
first and second pawls having ratchet teeth formed thereon;
pins for pivotally mounting said first and second pawls in selected ones of the insets in the drive member for pivotal motion about a pivot axis parallel the rotational axis;
spring means acting between said first pawl and said drive member and acting between said second pawl and said drive member for urging the ratchet teeth on the first and second pawls into engagement with the ratchet teeth on the head, the ratchet teeth on the pawls and head being shaped so that engagement of the ratchet teeth on the first pawl and ratchet teeth on the head is maintained as the handle is rotated in a first direction about the rotational axis relative to the drive member to prevent rotation of the handle relative to the drive member in the first direction about the rotational axis while the teeth on the head and first pawl disengage as the handle is rotated in the opposite direction about the rotational axis relative to the drive member to permit independent rotation of the handle in the opposite direction about the rotational axis, the ratchet teeth on the pawls and head being shaped so that engagement of the ratchet teeth on the second pawl and ratchet teeth on the head is maintained as the handle is rotated in the opposite direction about the rotational axis relative to the drive member to prevent rotation of the handle relative to the drive member in the opposite direction about the rotational axis while the teeth on the head and second pawl disengage as the handle is rotated in the first direction about the rotational axis relative to the drive member to permit independent rotation of the handle in the first direction about the rotational axis; and an annular reverser plate mounted for pivotal motion on said drive member, the hole through the annular reverser plate coinciding with the aperture through the drive member, said annular reverser plate having a first member for contacting the first pawl to cam the first pawl out of engagement with the ratchet teeth on the head and a second member for contacting the second pawl to cam the second pawl out of engagement with the ratchet teeth on the head, pivotal motion of the annular reverser plate selectively camming one of said first and second pawls away from the head to disengage the ratchet teeth thereon and the ratchet teeth on the head to permit relative rotation between the handle and drive member in a selected direction.
4. The ratchet wrench of Claim 1 further comprising a quick release mechanism for releasing the socket from the drive portion, including:
a cylindrical member mounted on the drive member for limited movement along the rotational axis with respect to the drive member, the aperture through the cylindrical member forming a portion of the aperture through the drive portion, the cylindrical member having a finger engaging surface thereon; and at least one resilient spring member extending from said cylindrical member along the drive portion in a notch formed in the drive portion of the drive member, said resilient spring member having a socket engaging surface extending out of the notch for resiliently engaging the socket to secure the socket on the drive portion, the drive portion having a camming surface thereon so that movement of the cylindrical member in one direction along the rotational axis with respect to the drive member through contact by an operator pushing the finger engaging surface of the cylindrical member cams the resilient spring member out of engagement with the socket to permit removal of the socket.
a cylindrical member mounted on the drive member for limited movement along the rotational axis with respect to the drive member, the aperture through the cylindrical member forming a portion of the aperture through the drive portion, the cylindrical member having a finger engaging surface thereon; and at least one resilient spring member extending from said cylindrical member along the drive portion in a notch formed in the drive portion of the drive member, said resilient spring member having a socket engaging surface extending out of the notch for resiliently engaging the socket to secure the socket on the drive portion, the drive portion having a camming surface thereon so that movement of the cylindrical member in one direction along the rotational axis with respect to the drive member through contact by an operator pushing the finger engaging surface of the cylindrical member cams the resilient spring member out of engagement with the socket to permit removal of the socket.
5. A ratchet wrench for rotating a fastener, comprising:
a handle having a head at one end thereof, the head having a cylindrical aperture formed therethrough centered on a rotational axis, the wall defining the cylindrical aperture having ratchet teeth thereon around its periphery;
a drive member for mounting onto said handle and extending into the cylindrical aperture for rotation about the rotational axis relative to said handle, said drive member being operably connectable to the fastener so that rotation of the drive member rotates the fastener, said drive member defining a slide surface facing the ratchet teeth in the head, said drive member further defining an aperture extending therethrough along the rotational axis;
a pawl positioned between the slide surface and the ratchet teeth of the head and defining first and second sets of ratchet teeth in facing relation to the ratchet teeth on the head; and means including a first structure for contacting the pawl and a second structure to be contacted by the user of the wrench for reversing the ratcheting action of the ratchet wrench, said means for moving the pawl between first and second positions relative to the slide surface through contact between said first structure and the pawl when the user contacts the second structure to reverse the ratchet wrench so that in the first position, the first set of ratchet teeth on the pawl and ratchet teeth on the head engage with the pawl wedged between the slide surface and wall of the head when the handle is rotated in a first direction relative to the drive member about the rotational axis for joint rotation of the handle and drive member, said means further including a resilient third structure acting on the first structure to hold the pawl in the first position while permitting the first set of ratchet teeth on the pawl and ratchet teeth on the head to slip past each other when the handle is rotated in the opposite direction about the rotational axis relative to the drive member, said means for moving the pawl to a second position through contact between said first structure and the pawl when the user contacts the second structure to reverse the ratcheting action of the ratchet wrench so that the pawl in the second position engages the second set of teeth on the pawl and the ratchet teeth on the head with the pawl wedged between the slide surface and wall of the head so that joint rotation of the handle and drive member occurs when the handle is rotated in the opposite direction about the rotational axis relative to the drive member, said resilient third structure acting on the first structure to hold the pawl in the second position while permitting the second set of ratchet teeth on the pawl and ratchet teeth on the head to move past each other when the handle is rotated in the first direction about the rotational axis relative to the drive member.
a handle having a head at one end thereof, the head having a cylindrical aperture formed therethrough centered on a rotational axis, the wall defining the cylindrical aperture having ratchet teeth thereon around its periphery;
a drive member for mounting onto said handle and extending into the cylindrical aperture for rotation about the rotational axis relative to said handle, said drive member being operably connectable to the fastener so that rotation of the drive member rotates the fastener, said drive member defining a slide surface facing the ratchet teeth in the head, said drive member further defining an aperture extending therethrough along the rotational axis;
a pawl positioned between the slide surface and the ratchet teeth of the head and defining first and second sets of ratchet teeth in facing relation to the ratchet teeth on the head; and means including a first structure for contacting the pawl and a second structure to be contacted by the user of the wrench for reversing the ratcheting action of the ratchet wrench, said means for moving the pawl between first and second positions relative to the slide surface through contact between said first structure and the pawl when the user contacts the second structure to reverse the ratchet wrench so that in the first position, the first set of ratchet teeth on the pawl and ratchet teeth on the head engage with the pawl wedged between the slide surface and wall of the head when the handle is rotated in a first direction relative to the drive member about the rotational axis for joint rotation of the handle and drive member, said means further including a resilient third structure acting on the first structure to hold the pawl in the first position while permitting the first set of ratchet teeth on the pawl and ratchet teeth on the head to slip past each other when the handle is rotated in the opposite direction about the rotational axis relative to the drive member, said means for moving the pawl to a second position through contact between said first structure and the pawl when the user contacts the second structure to reverse the ratcheting action of the ratchet wrench so that the pawl in the second position engages the second set of teeth on the pawl and the ratchet teeth on the head with the pawl wedged between the slide surface and wall of the head so that joint rotation of the handle and drive member occurs when the handle is rotated in the opposite direction about the rotational axis relative to the drive member, said resilient third structure acting on the first structure to hold the pawl in the second position while permitting the second set of ratchet teeth on the pawl and ratchet teeth on the head to move past each other when the handle is rotated in the first direction about the rotational axis relative to the drive member.
6. The ratchet wrench of Claim 5 further comprising means for securing a socket onto the drive member and means for deactivating said means for securing to permit the socket to be removed from the drive member.
7. The ratchet wrench of Claim 5 wherein said drive member further includes a drive portion for connection to a socket to rotate the socket, the aperture being formed through the drive portion, said drive portion having an outer surface of noncircular cross section for connection to a socket and an inner surface of noncircular cross section for connection to a socket.
8. A ratchet wrench for rotating a fastener, comprising:
a handle having a head at one end thereof, the head having a cylindrical aperture formed therethrough centered on an axis, the wall of the head defining the cylindrical aperture having ratchet teeth thereon around its entire periphery;
a drive member for mounting onto said handle and extending into the cylindrical aperture for rotation about the axis relative to the handle, said drive member being operably connectable to the fastener so that rotation of the drive member rotates the fastener, said drive member having an inset in facing relation to the ratchet teeth of the handle;
at least one pawl having ratchet teeth formed thereon;
a pin for pivotally mounting said pawl in the inset of the drive member;
spring means acting between said drive member and said pawl for urging the ratchet teeth on the pawl into engagement with the ratchet teeth on the head, the ratchet teeth on the pawl and head being shaped so that engagement of the ratchet teeth prevents relative rotation between the drive member and the handle in a first direction about the axis;
and an annular reverser plate mounted for pivotal motion on said drive member, said annular reverser plate having a first member thereon for camming the pawl to separate the ratchet teeth on the pawl and head to permit relative rotation between the handle and drive member in the first direction about the axis.
a handle having a head at one end thereof, the head having a cylindrical aperture formed therethrough centered on an axis, the wall of the head defining the cylindrical aperture having ratchet teeth thereon around its entire periphery;
a drive member for mounting onto said handle and extending into the cylindrical aperture for rotation about the axis relative to the handle, said drive member being operably connectable to the fastener so that rotation of the drive member rotates the fastener, said drive member having an inset in facing relation to the ratchet teeth of the handle;
at least one pawl having ratchet teeth formed thereon;
a pin for pivotally mounting said pawl in the inset of the drive member;
spring means acting between said drive member and said pawl for urging the ratchet teeth on the pawl into engagement with the ratchet teeth on the head, the ratchet teeth on the pawl and head being shaped so that engagement of the ratchet teeth prevents relative rotation between the drive member and the handle in a first direction about the axis;
and an annular reverser plate mounted for pivotal motion on said drive member, said annular reverser plate having a first member thereon for camming the pawl to separate the ratchet teeth on the pawl and head to permit relative rotation between the handle and drive member in the first direction about the axis.
9. The ratchet wrench of Claim 8 wherein the drive member has a second inset in facing relation with the ratchet teeth on the head, a second pawl having ratchet teeth thereon, a second pin for pivotally mounting said second pawl in said second inset of the drive member and second spring means acting between said drive member and said second pawl for urging the ratchet teeth of said second pawl into engagement with the ratchet teeth on the head, the ratchet teeth on the first: and second pawls and head being shaped so that engagement of the ratchet teeth on the first pawl and ratchet teeth of the head prevent relative rotation between the head and drive member in a first direction about the axis and engagement of the ratchet teeth on the second pawl and ratchet teeth of the head prevent rotation in the opposite direction about the axis, said annular reverser plate having a second member for contacting the second pawl to cam the second pawl out of engagement with the ratchet teeth on the head, said annular reverser plate permitting selective disengagement of the ratchet teeth on the first and second pawls to permit rotation between the head and drive member in a desired direction about the axis.
10. A ratchet wrench for rotating a fastener, comprising:
a handle having a head at one end thereof, the head having a cylindrical aperture formed therethrough centered on an axis, the wall of the head defining the cylindrical aperture having ratchet teeth thereon around its entire periphery;
a drive member for mounting into said handle and extending into the cylindrical aperture for rotation about the axis relative to the handle, said drive member defining a slide surface facing the ratchet teeth on the head, said drive member further defining a curvilinear notch proximate the slide surface having first and second ends, said drive member having a drive portion operably connected with the fastener so that joint rotation of the drive member and fastener occurs, the drive member forming an aperture therethrough extending along the axis;
a pawl positioned between the slide surface on the drive member and the ratchet teeth of the head and defining first and second sets of ratchet teeth, the first and second sets of ratchet teeth being in facing relation to the ratchet teeth on the head;
a resilient member extending through the curvilinear notch and secured to the pawl;
means for moving the resilient member between the first and second ends of the curvilinear notch;
means for urging the resilient member against the first and second ends of the curvilinear notch when the resilient member is proximate the first and second ends respectively; and movement of the resilient member sliding the pawl in the direction of movement of the resilient member so that when the resilient member is at the first end, the first set of ratchet teeth on the pawl engage the ratchet teeth on the head, the first set of ratchet teeth on the pawl engaging the ratchet teeth on the head and preventing motion of the handle relative to the drive member in a first direction about the axis while permitting the ratchet teeth to slide over each other when the handle is rotated in the opposite direction about the axis, and when the resilient member is adjacent the second end, the second set of ratchet teeth on the pawl are engaged with the ratchet teeth on the head, said second set of ratchet teeth engaging the ratchet teeth on the head to prevent the handle from rotating in the opposite direction about the axis relative to the drive member while permitting the teeth to slide over each other when the handle is rotated in the first direction relative to the drive member.
a handle having a head at one end thereof, the head having a cylindrical aperture formed therethrough centered on an axis, the wall of the head defining the cylindrical aperture having ratchet teeth thereon around its entire periphery;
a drive member for mounting into said handle and extending into the cylindrical aperture for rotation about the axis relative to the handle, said drive member defining a slide surface facing the ratchet teeth on the head, said drive member further defining a curvilinear notch proximate the slide surface having first and second ends, said drive member having a drive portion operably connected with the fastener so that joint rotation of the drive member and fastener occurs, the drive member forming an aperture therethrough extending along the axis;
a pawl positioned between the slide surface on the drive member and the ratchet teeth of the head and defining first and second sets of ratchet teeth, the first and second sets of ratchet teeth being in facing relation to the ratchet teeth on the head;
a resilient member extending through the curvilinear notch and secured to the pawl;
means for moving the resilient member between the first and second ends of the curvilinear notch;
means for urging the resilient member against the first and second ends of the curvilinear notch when the resilient member is proximate the first and second ends respectively; and movement of the resilient member sliding the pawl in the direction of movement of the resilient member so that when the resilient member is at the first end, the first set of ratchet teeth on the pawl engage the ratchet teeth on the head, the first set of ratchet teeth on the pawl engaging the ratchet teeth on the head and preventing motion of the handle relative to the drive member in a first direction about the axis while permitting the ratchet teeth to slide over each other when the handle is rotated in the opposite direction about the axis, and when the resilient member is adjacent the second end, the second set of ratchet teeth on the pawl are engaged with the ratchet teeth on the head, said second set of ratchet teeth engaging the ratchet teeth on the head to prevent the handle from rotating in the opposite direction about the axis relative to the drive member while permitting the teeth to slide over each other when the handle is rotated in the first direction relative to the drive member.
11. The ratchet wrench of Claim 10 for use with a socket for rotating the fastener, the drive portion having inner and outer surfaces, the outer surface of the drive portion having a noncircular cross section adapted for receiving a socket and the inner surface of the drive portion having a noncircular cross section adapted for receiving a socket, the drive portion having two notches extending parallel the axis, said ratchet wrench further comprising a quick release assembly including:
a cylindrical member mounted in the drive member for limited movement along the axis of rotation of the drive member with respect to the drive member and having a finger contacting surface; and first and second resilient arms each extending from a first end of the cylindrical member and extending through one of the notches in the drive portion, the first resilient arm having a socket engaging surface thereon and being resiliently urged against a socket received on the outer surface of the drive portion, the second resilient arm having a socket engaging portion and being resiliently urged against a socket received on the inner surface of the drive portion, each resilient arm for securing a socket to the ratchet wrench, each of said notches having a camming surface contacted by the resilient arms when the cylindrical member is moved along the axis with respect to the drive portion by an operator pushing on the finger contacting surface to deflect the resilient arms to move a socket contacting surfaces out of engagement with the socket on the wrench to release the socket.
a cylindrical member mounted in the drive member for limited movement along the axis of rotation of the drive member with respect to the drive member and having a finger contacting surface; and first and second resilient arms each extending from a first end of the cylindrical member and extending through one of the notches in the drive portion, the first resilient arm having a socket engaging surface thereon and being resiliently urged against a socket received on the outer surface of the drive portion, the second resilient arm having a socket engaging portion and being resiliently urged against a socket received on the inner surface of the drive portion, each resilient arm for securing a socket to the ratchet wrench, each of said notches having a camming surface contacted by the resilient arms when the cylindrical member is moved along the axis with respect to the drive portion by an operator pushing on the finger contacting surface to deflect the resilient arms to move a socket contacting surfaces out of engagement with the socket on the wrench to release the socket.
12. A wrench for use with sockets for rotating a fastener, each of the sockets having a portion for attachment to a wrench and a portion for engaging the fastener, the sockets each having an aperture therethrough for allowing the socket to engage the fastener when an object extends from the fastener by permitting the object to extend into the aperture, said wrench comprising:
a handle; and a drive member mounted on the handle and having a drive portion, the drive portion having inner and outer surfaces, the outer surface of the drive portion having a noncircular cross section adapted for receiving a socket and the inner surface of the drive portion having a noncircular cross section adapted for receiving a socket, said drive member and drive portion having a through aperture formed therein which forms a continuation of the aperture through a socket when the socket is received on the wrench permitting the object to extend through the drive member and drive portion.
a handle; and a drive member mounted on the handle and having a drive portion, the drive portion having inner and outer surfaces, the outer surface of the drive portion having a noncircular cross section adapted for receiving a socket and the inner surface of the drive portion having a noncircular cross section adapted for receiving a socket, said drive member and drive portion having a through aperture formed therein which forms a continuation of the aperture through a socket when the socket is received on the wrench permitting the object to extend through the drive member and drive portion.
13. The wrench of Claim 12 wherein each of the inner and outer surface cross sections are hexagonal.
14. A wrench for use with a socket for rotating a fastener, said wrench comprising:
a handle; and a drive member mounted on the handle and having a drive portion, the drive portion having inner and outer surfaces, the outer surface of the drive portion having a noncircular cross section adapted for receiving a socket and the inner surface of the drive portion having a noncircular cross section adapted for receiving a socket, each of said inner and outer surfaces extending along a first direction relative to said drive member;
a release member mounted on said wrench for limited movement along the first direction relative to the drive member and having a finger contacting surface thereon; and first and second resilient arms, each extending from a first end of the release member, said drive portion being formed with first and second notches extending along the first direction opening through the outer and inner surfaces, respectively, said first and second resilient arms extending into the first and second notches, respectively, the first resilient arm having a socket engaging surface thereon and being resiliently urged against a socket received on the outer surface of the drive portion, the second resilient arm having a socket engaging surface thereon and being resiliently urged against a socket received on the inner surface of the drive portion, each resilient arm for securing a socket to the drive portion of the wrench, each of said notches having a camming surface contacted by the resilient arms when the release member is moved along the first direction relative to the drive member by an operator pushing on the release member to deflect the resilient arms to move the socket contacting surfaces out of engagement with a socket on the wrench to release the socket.
a handle; and a drive member mounted on the handle and having a drive portion, the drive portion having inner and outer surfaces, the outer surface of the drive portion having a noncircular cross section adapted for receiving a socket and the inner surface of the drive portion having a noncircular cross section adapted for receiving a socket, each of said inner and outer surfaces extending along a first direction relative to said drive member;
a release member mounted on said wrench for limited movement along the first direction relative to the drive member and having a finger contacting surface thereon; and first and second resilient arms, each extending from a first end of the release member, said drive portion being formed with first and second notches extending along the first direction opening through the outer and inner surfaces, respectively, said first and second resilient arms extending into the first and second notches, respectively, the first resilient arm having a socket engaging surface thereon and being resiliently urged against a socket received on the outer surface of the drive portion, the second resilient arm having a socket engaging surface thereon and being resiliently urged against a socket received on the inner surface of the drive portion, each resilient arm for securing a socket to the drive portion of the wrench, each of said notches having a camming surface contacted by the resilient arms when the release member is moved along the first direction relative to the drive member by an operator pushing on the release member to deflect the resilient arms to move the socket contacting surfaces out of engagement with a socket on the wrench to release the socket.
15. The wrench of Claim 12 wherein the drive member is mounted on the handle for rotation about a rotational axis, said wrench further including ratchet means for selectively ratcheting the handle in either rotational direction about the rotational axis relative to the drive member.
16. The wrench of Claims 14 wherein the drive member is mounted on the handle for rotation about a rotational axis, said wrench further including ratchet means for selectively ratcheting the handle in either rotational direction about the rotational axis relative to the drive member.
17. The wrench of Claim 12 wherein the wrench is a ratchet wrench.
18. The wrench of Claim 12 wherein the wrench is a breaker bar wrench.
19. The wrench of Claim 15 wherein said handle has a cylindrical aperture formed therethrough centered on the rotational axis, the wall defining the cylindrical aperture having ratchet teeth thereon, the drive member defining a slide surface facing the ratchet teeth on the handle, said ratchet means including:
a pawl positioned between the slide surface and the ratchet teeth on the handle and defining first and second sets of ratchet teeth in facing relation with the ratchet teeth on the handle; and means including a first structure for contacting the pawl and a second structure to be contacted by the operator of the wrench, said means for moving the pawl between first and second positions relative to the slide surface through contact between said first structure and the pawl when the operator contacts the second structure and moves the second structure so that the first structure moves the pawl to the first position so that in the first position, the first set of ratchet teeth on the pawl and ratchet teeth on the handle engage when the handle is rotated in a first direction relative to the drive member about the rotational axis for joint rotation of the handle and drive member, said means including a resilient third structure acting on the first structure to hold the pawl in the first position while permitting the first set of ratchet teeth on the drive member and ratchet teeth on the handle to slip past each other when the handle is rotated in the opposite direction about the rotational axis relative to the drive member, said means for moving the pawl to the second position through contact between said first structure and the pawl when the operator contacts the second structure to move the first structure so that the pawl is in the second position, the pawl in the second position engaging the second set of teeth of the pawl with the ratchet teeth on the handle so that joint rotation of the handle and drive member occurs when the handle is rotated in the opposite direction about the rotational axis relative to the drive member, said resilient third structure acting on the first structure to hold the pawl in the second position while permitting the second set of ratchet teeth on the drive member and ratchet teeth on the handle to move past each other when the handle is rotated in the first direction about the rotational axis relative to the drive member.
a pawl positioned between the slide surface and the ratchet teeth on the handle and defining first and second sets of ratchet teeth in facing relation with the ratchet teeth on the handle; and means including a first structure for contacting the pawl and a second structure to be contacted by the operator of the wrench, said means for moving the pawl between first and second positions relative to the slide surface through contact between said first structure and the pawl when the operator contacts the second structure and moves the second structure so that the first structure moves the pawl to the first position so that in the first position, the first set of ratchet teeth on the pawl and ratchet teeth on the handle engage when the handle is rotated in a first direction relative to the drive member about the rotational axis for joint rotation of the handle and drive member, said means including a resilient third structure acting on the first structure to hold the pawl in the first position while permitting the first set of ratchet teeth on the drive member and ratchet teeth on the handle to slip past each other when the handle is rotated in the opposite direction about the rotational axis relative to the drive member, said means for moving the pawl to the second position through contact between said first structure and the pawl when the operator contacts the second structure to move the first structure so that the pawl is in the second position, the pawl in the second position engaging the second set of teeth of the pawl with the ratchet teeth on the handle so that joint rotation of the handle and drive member occurs when the handle is rotated in the opposite direction about the rotational axis relative to the drive member, said resilient third structure acting on the first structure to hold the pawl in the second position while permitting the second set of ratchet teeth on the drive member and ratchet teeth on the handle to move past each other when the handle is rotated in the first direction about the rotational axis relative to the drive member.
20. The wrench of Claim 15 wherein said handle has a cylindrical aperture formed therethrough centered on the rotational axis, said drive member being mounted to the handle for rotation about the rotational axis, the wall defining the cylindrical aperture having ratchet teeth thereon, the drive member having at least one inset in facing relation to the ratchet teeth on the handle, said ratchet means including:
first and second pawls having ratchet teeth formed thereon;
pivot pins for pivotally mounting said first and second pawls in selected ones of the insets in the drive member for pivotal motion about a pivot axis parallel the rotational axis;
spring means acting between said first pawl and said drive member and said second pawl and said drive member for urging the ratchet teeth on the first and second pawls into engagement with the ratchet teeth on the handle, the ratchet teeth on the pawls and handle being shaped so that engagement of the ratchet teeth on the first pawl and ratchet teeth on the handle is maintained as the handle is rotated in a first direction about the rotational axis relative to the drive member to prevent rotation of the handle relative to the drive member in the first direction about the rotational axis while the teeth on the handle and first pawl disengage as the handle is rotated in the opposite direction about the rotational axis relative to the drive member to permit independent rotation of the handle in the opposite direction about the rotational axis, engagement of the ratchet teeth on the second pawl and the ratchet teeth of the handle is maintained as the handle is rotated in the opposite direction about the rotational axis relative to the drive member to prevent rotation of the handle relative to the drive member in the opposite direction about the rotational axis while the teeth on the handle and second pawl disengage as the handle is rotated in the first direction about the rotational axis relative to the drive member to permit independent rotation of the handle in the first direction about the rotational axis; and an annular reverser plate mounted for pivotal motion on said drive member, the hole through the annular reverser plate coinciding with the aperture through the drive member, said annular reverser plate having a first member for contacting the first pawl to cam the pawl out of engagement with the ratchet teeth on the head and a second member for contacting the second pawl to cam the second pawl out of engagement with the ratchet teeth on the handle, pivotal motion of said annular reverser plate selectively camming one of said first and second pawls to disengage the ratchet teeth thereon and the ratchet teeth on the handle to permit relative rotation between the handle and drive member in a selected direction about the rotational axis.
first and second pawls having ratchet teeth formed thereon;
pivot pins for pivotally mounting said first and second pawls in selected ones of the insets in the drive member for pivotal motion about a pivot axis parallel the rotational axis;
spring means acting between said first pawl and said drive member and said second pawl and said drive member for urging the ratchet teeth on the first and second pawls into engagement with the ratchet teeth on the handle, the ratchet teeth on the pawls and handle being shaped so that engagement of the ratchet teeth on the first pawl and ratchet teeth on the handle is maintained as the handle is rotated in a first direction about the rotational axis relative to the drive member to prevent rotation of the handle relative to the drive member in the first direction about the rotational axis while the teeth on the handle and first pawl disengage as the handle is rotated in the opposite direction about the rotational axis relative to the drive member to permit independent rotation of the handle in the opposite direction about the rotational axis, engagement of the ratchet teeth on the second pawl and the ratchet teeth of the handle is maintained as the handle is rotated in the opposite direction about the rotational axis relative to the drive member to prevent rotation of the handle relative to the drive member in the opposite direction about the rotational axis while the teeth on the handle and second pawl disengage as the handle is rotated in the first direction about the rotational axis relative to the drive member to permit independent rotation of the handle in the first direction about the rotational axis; and an annular reverser plate mounted for pivotal motion on said drive member, the hole through the annular reverser plate coinciding with the aperture through the drive member, said annular reverser plate having a first member for contacting the first pawl to cam the pawl out of engagement with the ratchet teeth on the head and a second member for contacting the second pawl to cam the second pawl out of engagement with the ratchet teeth on the handle, pivotal motion of said annular reverser plate selectively camming one of said first and second pawls to disengage the ratchet teeth thereon and the ratchet teeth on the handle to permit relative rotation between the handle and drive member in a selected direction about the rotational axis.
21. A wrench assembly for receiving a socket to rotate a fastener, each of the sockets having a portion for attachment to a wrench and a portion for engaging the fastener, the sockets each having an aperture therethrough for allowing the socket to engage the fastener when an object extends from the fastener by permitting the object to extend into the aperture, comprising:
a handle having a head at one end thereof; and a drive member for mounting on the head, said drive member having a drive portion with inner and outer surfaces extending along a first direction relative to the drive member, the outer surface of the drive portion having a hexagonal cross section perpendicular the first direction and adapted for receiving a socket, the inner surface of the drive portion having a hexagonal cross section perpendicular the first direction and adapted for receiving a socket, said drive member and drive portions having a through aperture formed therein which forms a continuation of the aperture through the socket when the socket is received on the wrench which permits the object to extend through the drive member and drive portions when rotating a fastener.
a handle having a head at one end thereof; and a drive member for mounting on the head, said drive member having a drive portion with inner and outer surfaces extending along a first direction relative to the drive member, the outer surface of the drive portion having a hexagonal cross section perpendicular the first direction and adapted for receiving a socket, the inner surface of the drive portion having a hexagonal cross section perpendicular the first direction and adapted for receiving a socket, said drive member and drive portions having a through aperture formed therein which forms a continuation of the aperture through the socket when the socket is received on the wrench which permits the object to extend through the drive member and drive portions when rotating a fastener.
22. The wrench assembly of Claim 21 further comprising a socket, said socket having a wrench engaging portion thereon, the outer surface of the wrench engaging portion having a hexagonal cross section and adapted for engagement with the inner surface of the drive portion of the drive member, said socket further having a fastener engaging portion for engaging a fastener.
23. The wrench assembly of Claim 21 further comprising a socket, the socket having a wrench engaging portion defining an aperture extending into the wrench engaging portion, the walls of the aperture having a hexagonal cross section and adapted for engagement with the outer surface of the drive portion of the drive member, the socket further having a fastener engaging portion for engaging a fastener.
24. The wrench assembly of Claim 22 further including an extension, the extension having a wrench engaging portion having an outer surface with a hexagonal cross section adapted for engagement with the inner surface of the drive portion of the drive member in the wrench assembly, the extension further having a socket engaging portion having inner and outer surfaces, the outer surface of the socket engaging portion of the extension having a noncircular cross section adapted for receiving a socket and the inner surface of the drive portion having a noncircular cross section adapted for receiving a socket, the outer and inner surfaces of said socket engaging portion of the extension being substantially identical to the outer and inner surfaces on the drive portion of the drive member, respectively.
25. The wrench assembly of Claim 23 further including an extension, the extension having a wrench engaging portion having an outer surface with a hexagonal cross section adapted for engagement with the inner surface of the drive portion of the drive member in the wrench assembly, the extension further having a socket engaging portion having inner and outer surfaces, the outer surface of the socket engaging portion of the extension having a noncircular cross section adapted for receiving a socket and the inner surface of the drive portion having a noncircular cross section adapted for receiving a socket, the outer and inner surfaces of said socket engaging portion of the extension being substantially identical to the outer and inner surfaces on the drive portion of the drive member, respectively.
26 . The wrench assembly of Claim 21 further comprising:
a member mounted on the drive member for limited movement along the rotational axis relative to the drive member and having a finger contacting surface thereon; and first and second resilient arms each extending from the member, the drive portion having first and second slots formed therein extending parallel the rotational axis, the first slot opening through the outer surface of the drive portion and the second slot opening through the inner surface of the drive portion, the first and second resilient arms extending through the first and second slots, respectively, the first resilient arm having a socket engaging surface thereon and being resiliently urged against a socket received on the outer surface of the drive portion, the second resilient arm having a socket engaging surface and being resiliently urged against a socket received on the inner surface of the drive portion, each resilient arm for securing a socket to the wrench, each of the slots having a camming surface contacted by the resilient arms when the member is moved along the rotational axis relative to the drive member by an operator pushing on the finger contacting surface to deflect the resilient arms to move the socket engaging surfaces out of enegagement with a socket on the wrench to release the socket.
a member mounted on the drive member for limited movement along the rotational axis relative to the drive member and having a finger contacting surface thereon; and first and second resilient arms each extending from the member, the drive portion having first and second slots formed therein extending parallel the rotational axis, the first slot opening through the outer surface of the drive portion and the second slot opening through the inner surface of the drive portion, the first and second resilient arms extending through the first and second slots, respectively, the first resilient arm having a socket engaging surface thereon and being resiliently urged against a socket received on the outer surface of the drive portion, the second resilient arm having a socket engaging surface and being resiliently urged against a socket received on the inner surface of the drive portion, each resilient arm for securing a socket to the wrench, each of the slots having a camming surface contacted by the resilient arms when the member is moved along the rotational axis relative to the drive member by an operator pushing on the finger contacting surface to deflect the resilient arms to move the socket engaging surfaces out of enegagement with a socket on the wrench to release the socket.
27. The wrench assembly of Claim 21 wherein the handle has a cylindrical aperture formed therethrough, the drive member being mounted through the cylindrical aperture for rotation about a rotational axis, said wrench assembly further comprising wedging means for selectively wedging the drive member to the handle in either rotational direction about the rotational axis relative to the drive member.
28. The wrench assembly of Claim 26 wherein the handle has a cylindrical aperture formed therethrough, the drive member being mounted through the cylindrical aperture for rotation about a rotational axis, said wrench further comprising ratchet means for selectively ratcheting the handle in either rotational direction about the rotational axis relative to the drive member.
29. The wrench assembly of Claim 27 wherein the wall of the handle defining the cylindrical aperture has ratchet teeth thereon, the drive member defining a slide surface facing the ratchet teeth on the handle, the drive member further defining a curvilinear notch proximate the slide surface, said wedging means including:
a pawl positioned between the slide surface on the drive member and the ratchet teeth of the handle and defining first and second sets of ratchet teeth in facing relation to the ratchet teeth on the handle;
a resilient member extending through the curvilinear notch and secured to the pawl;
means for moving the resilient member between first and second ends of the curvilinear notch, movement of the resilient member sliding the pawl in the direction of movement of the resilient member so that when the resilient member is at the first end of the curvilinear notch, the first set of ratchet teeth on the pawl engage the ratchet teeth on the handle, the first set of ratchet teeth on the pawl and ratchet teeth on the handle maintaining engagement to prevent motion of the handle relative to the drive member in a first direction about the rotational axis while disengaging to permit the ratchet teeth to slide over each other when the handle is rotated in the opposite direction, when said means for moving said resilient member moves the resilient member adjacent to the second end of the curvilinear notch, the second set of ratchet teeth on the pawl are engaged with the ratchet teeth on the handle, the second set of ratchet teeth on the pawl and ratchet teeth on the handle maintaining engagement to prevent the handle from rotating in the opposite direction relative to the drive member while disengaging to permit the teeth to slide over each other when the handle is rotated in the first direction relative to the drive member; and the resilient member urging the first set of ratchet teeth on the pawl into engagement with the ratchet teeth on the handle when the resilient member is at the first end of the curvilinear notch to create a ratcheting action and the resilient member urging the second set of ratchet teeth on the pawl into engagement with the ratchet teeth on the handle when the resilient member is at the second end of the curvilinear notch to create a ratcheting action.
a pawl positioned between the slide surface on the drive member and the ratchet teeth of the handle and defining first and second sets of ratchet teeth in facing relation to the ratchet teeth on the handle;
a resilient member extending through the curvilinear notch and secured to the pawl;
means for moving the resilient member between first and second ends of the curvilinear notch, movement of the resilient member sliding the pawl in the direction of movement of the resilient member so that when the resilient member is at the first end of the curvilinear notch, the first set of ratchet teeth on the pawl engage the ratchet teeth on the handle, the first set of ratchet teeth on the pawl and ratchet teeth on the handle maintaining engagement to prevent motion of the handle relative to the drive member in a first direction about the rotational axis while disengaging to permit the ratchet teeth to slide over each other when the handle is rotated in the opposite direction, when said means for moving said resilient member moves the resilient member adjacent to the second end of the curvilinear notch, the second set of ratchet teeth on the pawl are engaged with the ratchet teeth on the handle, the second set of ratchet teeth on the pawl and ratchet teeth on the handle maintaining engagement to prevent the handle from rotating in the opposite direction relative to the drive member while disengaging to permit the teeth to slide over each other when the handle is rotated in the first direction relative to the drive member; and the resilient member urging the first set of ratchet teeth on the pawl into engagement with the ratchet teeth on the handle when the resilient member is at the first end of the curvilinear notch to create a ratcheting action and the resilient member urging the second set of ratchet teeth on the pawl into engagement with the ratchet teeth on the handle when the resilient member is at the second end of the curvilinear notch to create a ratcheting action.
30. The wrench of Claim 27 wherein the wall defining the cylindrical aperture has ratchet teeth thereon, the drive member having at least one inset in facing relationship to the ratchet teeth on the handle, said wedging means including:
first and second pawls having ratchet teeth formed thereon;
pins for pivotally mounting said first and second pawls in selected ones of the insets in the drive member for pivotal motion about a pivot axis parallel the rotational axis;
spring means acting between said first pawl and said drive member and said second pawl and said drive member for urging the ratchet teeth on the first and second pawls into engagement with the ratchet teeth on the handle, the ratchet teeth on the first pawl and handle being shaped so that engagement of the ratchet teeth on the first pawl and ratchet teeth on the handle is maintained as the handle is rotated in a first direction about the rotational axis relative to the handle to prevent rotation of the handle relative to the drive member in the first direction about the rotational axis while the teeth on the first pawl and handle disengage as the handle is rotated in the opposite direction about the rotational axis relative to the drive member to permit rotation in the opposite direction, the ratchet teeth on the second pawl and handle being shaped so that engagement of the ratchet teeth on the second pawl with the ratchet teeth on the handle is maintained as the handle is rotated in the opposite direction about the rotational axis relative to the drive member to prevent rotation of the handle relative to the drive member in the opposite direction while the teeth on the head and second pawl disengage as the handle is rotated in the first direction about the rotational axis relative to the drive member to permit rotation in the first direction; and camming means for selectively camming one of said first and second pawls about its pivot axis to disengage the ratchet teeth on the cammed pawl and the ratchet teeth on the handle to permit relative rotation between the handle and drive member in a selected direction.
first and second pawls having ratchet teeth formed thereon;
pins for pivotally mounting said first and second pawls in selected ones of the insets in the drive member for pivotal motion about a pivot axis parallel the rotational axis;
spring means acting between said first pawl and said drive member and said second pawl and said drive member for urging the ratchet teeth on the first and second pawls into engagement with the ratchet teeth on the handle, the ratchet teeth on the first pawl and handle being shaped so that engagement of the ratchet teeth on the first pawl and ratchet teeth on the handle is maintained as the handle is rotated in a first direction about the rotational axis relative to the handle to prevent rotation of the handle relative to the drive member in the first direction about the rotational axis while the teeth on the first pawl and handle disengage as the handle is rotated in the opposite direction about the rotational axis relative to the drive member to permit rotation in the opposite direction, the ratchet teeth on the second pawl and handle being shaped so that engagement of the ratchet teeth on the second pawl with the ratchet teeth on the handle is maintained as the handle is rotated in the opposite direction about the rotational axis relative to the drive member to prevent rotation of the handle relative to the drive member in the opposite direction while the teeth on the head and second pawl disengage as the handle is rotated in the first direction about the rotational axis relative to the drive member to permit rotation in the first direction; and camming means for selectively camming one of said first and second pawls about its pivot axis to disengage the ratchet teeth on the cammed pawl and the ratchet teeth on the handle to permit relative rotation between the handle and drive member in a selected direction.
31. A ratchet wrench for rotating a fastener, comprising:
a first member defining an annular distribution of ratchet teeth centered about a first axis;
a second member cooperating with the first member for relative rotation therebetween about the first axis, said second member having a slide surface formed thereon in facing relationship to the ratchet teeth on the first member;
a drive portion connected to one of said first and second members, the drive portion having an outer surface having a noncircular cross section for operable connection to a fastener for rotating the fastener and an inner surface having a noncircular cross section for operative connection to a fastener for rotation of the fastener, said drive portion further defining an aperture extending therethrough along said first axis, said one of said first and second members to which said drive portion is connected also having an aperture therethrough along the first axis;
a pawl positioned between the slide surface on the second member and ratchet teeth on the first member and defining first and second sets of ratchet teeth in facing relation to the ratchet teeth on the first member; and means including a first structure for contacting the pawl and a second structure to be contacted by the operator of the ratchet wrench, said means for moving the pawl between first and second positions relative to the slide surface through contact between said first structure and the pawl when the operator contacts the second structure to reverse the ratcheting action so that in the first position, the first set of ratchet teeth on the pawl and ratchet teeth on the first member engage when the first member is rotated in a first direction about the first axis relative to the second member for joint rotation of the first and second members, said means including a resilient third structure acting on the first structure to hold the pawl in the first position while permitting the first set of ratchet teeth on the pawl and ratchet teeth on the first member to slip past each other when the first member is rotated in the opposite direction relative to the second member, said means for moving the pawl to the second position through contact between said first structure and said pawl when the operator contacts the second structure to reverse the ratcheting action of the ratchet wrench so that the pawl in the second position engages the second set of teeth on the pawl and the ratchet teeth on the first member so that joint rotation of the first and second members occurs when the first member is rotated in the opposite direction relative to the second member, said resilient third structure acting on the first structure to hold the pawl in the second position while permitting the second set of ratchet teeth on the pawl and ratchet teeth on the first member to move past each other when the first member is rotated in the first direction relative to the second member, the member not connected to the drive portion comprising a handle for grasping by the operator.
a first member defining an annular distribution of ratchet teeth centered about a first axis;
a second member cooperating with the first member for relative rotation therebetween about the first axis, said second member having a slide surface formed thereon in facing relationship to the ratchet teeth on the first member;
a drive portion connected to one of said first and second members, the drive portion having an outer surface having a noncircular cross section for operable connection to a fastener for rotating the fastener and an inner surface having a noncircular cross section for operative connection to a fastener for rotation of the fastener, said drive portion further defining an aperture extending therethrough along said first axis, said one of said first and second members to which said drive portion is connected also having an aperture therethrough along the first axis;
a pawl positioned between the slide surface on the second member and ratchet teeth on the first member and defining first and second sets of ratchet teeth in facing relation to the ratchet teeth on the first member; and means including a first structure for contacting the pawl and a second structure to be contacted by the operator of the ratchet wrench, said means for moving the pawl between first and second positions relative to the slide surface through contact between said first structure and the pawl when the operator contacts the second structure to reverse the ratcheting action so that in the first position, the first set of ratchet teeth on the pawl and ratchet teeth on the first member engage when the first member is rotated in a first direction about the first axis relative to the second member for joint rotation of the first and second members, said means including a resilient third structure acting on the first structure to hold the pawl in the first position while permitting the first set of ratchet teeth on the pawl and ratchet teeth on the first member to slip past each other when the first member is rotated in the opposite direction relative to the second member, said means for moving the pawl to the second position through contact between said first structure and said pawl when the operator contacts the second structure to reverse the ratcheting action of the ratchet wrench so that the pawl in the second position engages the second set of teeth on the pawl and the ratchet teeth on the first member so that joint rotation of the first and second members occurs when the first member is rotated in the opposite direction relative to the second member, said resilient third structure acting on the first structure to hold the pawl in the second position while permitting the second set of ratchet teeth on the pawl and ratchet teeth on the first member to move past each other when the first member is rotated in the first direction relative to the second member, the member not connected to the drive portion comprising a handle for grasping by the operator.
32. A ratchet wrench for rotating a fastener, comprising:
a handle having a head at one end thereof, the head having a cylindrical aperture formed therethrough centered on a rotational axis, the wall defining the cylindrical aperture having ratchet teeth thereon;
a drive member for mounting onto said handle and extending into the cylindrical aperture for rotation about the rotational axis relative to said handle, said drive member being operably connectable to the fastener so that rotation of the drive member rotates the fastener, said drive member defining a slide surface facing the ratchet teeth on the head, said drive member further defining a first notch extending into the drive member and opening adjacent the slide surface, said drive member further having a spring recess formed therein and a second notch extending through the drive member opening adjacent the spring recess;
a pawl positioned between the slide surface and the ratchet teeth on the head and defining first and second sets of ratchet teeth in facing relation to the ratchet teeth on the head;
a resilient spring positioned between the spring recess and head; and a reverser member mounted on said drive member for pivotal motion about the rotational axis relative to the drive member, said reverser member having a pin extending through the second notch in the drive member and engaging the spring, the reverser member further having means for moving the pawl extending through the first notch adjacent the slide surface and connected to the pawl, the pin on the reverser member being movable between first and second ends of the second notch adjacent the spring recess by pivoting the reverser member about the rotational axis, the spring acting to urge the pin against the first and second end of the second notch when the pin is proximate the first and second ends of the second notch, respectively, pivoting the reverser member about the rotational axis until the pin contacts the first end of the second notch moving said means for moving the pawl so that the means for moving the pawl moves the pawl with respect to the drive member to a first position so that the first set of ratchet teeth on the pawl and ratchet teeth on the head engage when the handle is rotated in a first direction about the rotational axis relative to the drive member for joint rotation of the handle and drive member while permitting the first set of ratchet teeth on the pawl and ratchet teeth on the head to slip past each other when the handle is rotated in the opposite direction relative to the drive member with the spring acting through the reverser member and means for moving the pawl to urge the ratchet teeth into engagement to cause a ratcheting action, pivoting the reverser member about the rotational axis until the pin contacts the second and of the second notch causing the means for moving the pawl to move the pawl to a second position engaging the second set of teeth on the pawl and the ratchet teeth on the head so that joint rotation of the handle and drive member occurs when the handle is rotated in the opposite direction relative to the drive member while permitting the second set of ratchet teeth on the pawl and ratchet teeth on the head to move past each other when the handle is rotated in the first direction relative to the drive member, the spring exerting a force on the reverser member and means for moving the pawl when the pawl is in the second position to urge the ratchet teeth into engagement to cause a ratcheting action.
a handle having a head at one end thereof, the head having a cylindrical aperture formed therethrough centered on a rotational axis, the wall defining the cylindrical aperture having ratchet teeth thereon;
a drive member for mounting onto said handle and extending into the cylindrical aperture for rotation about the rotational axis relative to said handle, said drive member being operably connectable to the fastener so that rotation of the drive member rotates the fastener, said drive member defining a slide surface facing the ratchet teeth on the head, said drive member further defining a first notch extending into the drive member and opening adjacent the slide surface, said drive member further having a spring recess formed therein and a second notch extending through the drive member opening adjacent the spring recess;
a pawl positioned between the slide surface and the ratchet teeth on the head and defining first and second sets of ratchet teeth in facing relation to the ratchet teeth on the head;
a resilient spring positioned between the spring recess and head; and a reverser member mounted on said drive member for pivotal motion about the rotational axis relative to the drive member, said reverser member having a pin extending through the second notch in the drive member and engaging the spring, the reverser member further having means for moving the pawl extending through the first notch adjacent the slide surface and connected to the pawl, the pin on the reverser member being movable between first and second ends of the second notch adjacent the spring recess by pivoting the reverser member about the rotational axis, the spring acting to urge the pin against the first and second end of the second notch when the pin is proximate the first and second ends of the second notch, respectively, pivoting the reverser member about the rotational axis until the pin contacts the first end of the second notch moving said means for moving the pawl so that the means for moving the pawl moves the pawl with respect to the drive member to a first position so that the first set of ratchet teeth on the pawl and ratchet teeth on the head engage when the handle is rotated in a first direction about the rotational axis relative to the drive member for joint rotation of the handle and drive member while permitting the first set of ratchet teeth on the pawl and ratchet teeth on the head to slip past each other when the handle is rotated in the opposite direction relative to the drive member with the spring acting through the reverser member and means for moving the pawl to urge the ratchet teeth into engagement to cause a ratcheting action, pivoting the reverser member about the rotational axis until the pin contacts the second and of the second notch causing the means for moving the pawl to move the pawl to a second position engaging the second set of teeth on the pawl and the ratchet teeth on the head so that joint rotation of the handle and drive member occurs when the handle is rotated in the opposite direction relative to the drive member while permitting the second set of ratchet teeth on the pawl and ratchet teeth on the head to move past each other when the handle is rotated in the first direction relative to the drive member, the spring exerting a force on the reverser member and means for moving the pawl when the pawl is in the second position to urge the ratchet teeth into engagement to cause a ratcheting action.
33. The ratchet wrench of Claim 32 wherein said means for moving the pawl comprises a resilient spring connected to the pawl.
34. The ratchet wrench of Claim 32 wherein said pawl has a notch formed therein between the first and second sets of ratchet teeth, said means for moving the pawl comprising a rigid pin, said rigid pin extending into the notch formed in the pawl.
35. A ratchet wrench for rotating a fastener, comprising:
a handle having a head at one end thereof, the head having a cylindrical aperture formed therethrough centered on a rotational axis, the wall defining the cylindrical aperture having ratchet teeth thereon surrounding its periphery;
a drive member for mounting onto the handle and extending into the cylindrical aperture for rotation about the rotational axis relative to the handle, said drive member being operably connectable to the fastener so that rotation of the drive member rotates the fastener when operably connected; and ratchet means for selectively ratcheting the handle in either rotational direction about the rotational axis relative to the drive member and for securing the handle and drive member for joint rotation about the rotational axis in the rotational direction opposite the ratcheting direction, said drive member defining first and second slide surfaces thereon facing the ratchet teeth in the head, said ratchet means including:
(a) a first pawl positioned between the first slide surface and the ratchet teeth of the head and defining first and second sets of ratchet teeth in facing relation to the ratchet teeth on the head;
(b) a second pawl positioned between the second slide surface and the ratchet teeth of the head and defining first and second sets of ratchet teeth in facing relation to the ratchet teeth on the head;
(c) means for moving the first pawl between first and second positions relative to the first slide surface and the second pawl between first and second positions relative to the second slide surface so that in the first positions, the first set of ratchet teeth on the first pawl and ratchet teeth on the head engage when the handle is rotated in a first direction about the rotational axis relative to the drive member for joint rotation of the handle and drive member, rotation of the handle in the opposite direction disengaging the first set of teeth on the first pawl from the ratchet teeth on the head and permitting engagement of the first set of ratchet teeth of the second pawl with the ratchet teeth on the head to permit joint rotation of the handle and drive member in the first direction, the presence of the first and second pawls reducing the angle of rotation of the handle in the opposite direction relative to the drive member necessary to obtain pawl engagement than is possible by use of only a single pawl, movement of the first and second pawls into the second position permitting the second set of ratchet teeth on one of the pawls and ratchet teeth on the head to engage when the handle is rotated in the opposite direction about the rotational axis relative to the drive member for joint rotation of the handle and drive member, rotation of the handle in the first direction disengaging the second set of teeth on said one of the pawls from the ratchet teeth on the head and permitting engagement of the second set of teeth of the other of said pawls to permit joint rotation of the handle and drive member in the opposite direction, the use of the first and second pawls reducing the angle of rotation of the handle in the first direction relative to the drive member necessary to obtain pawl engagement than is possible by use of only a single pawl.
a handle having a head at one end thereof, the head having a cylindrical aperture formed therethrough centered on a rotational axis, the wall defining the cylindrical aperture having ratchet teeth thereon surrounding its periphery;
a drive member for mounting onto the handle and extending into the cylindrical aperture for rotation about the rotational axis relative to the handle, said drive member being operably connectable to the fastener so that rotation of the drive member rotates the fastener when operably connected; and ratchet means for selectively ratcheting the handle in either rotational direction about the rotational axis relative to the drive member and for securing the handle and drive member for joint rotation about the rotational axis in the rotational direction opposite the ratcheting direction, said drive member defining first and second slide surfaces thereon facing the ratchet teeth in the head, said ratchet means including:
(a) a first pawl positioned between the first slide surface and the ratchet teeth of the head and defining first and second sets of ratchet teeth in facing relation to the ratchet teeth on the head;
(b) a second pawl positioned between the second slide surface and the ratchet teeth of the head and defining first and second sets of ratchet teeth in facing relation to the ratchet teeth on the head;
(c) means for moving the first pawl between first and second positions relative to the first slide surface and the second pawl between first and second positions relative to the second slide surface so that in the first positions, the first set of ratchet teeth on the first pawl and ratchet teeth on the head engage when the handle is rotated in a first direction about the rotational axis relative to the drive member for joint rotation of the handle and drive member, rotation of the handle in the opposite direction disengaging the first set of teeth on the first pawl from the ratchet teeth on the head and permitting engagement of the first set of ratchet teeth of the second pawl with the ratchet teeth on the head to permit joint rotation of the handle and drive member in the first direction, the presence of the first and second pawls reducing the angle of rotation of the handle in the opposite direction relative to the drive member necessary to obtain pawl engagement than is possible by use of only a single pawl, movement of the first and second pawls into the second position permitting the second set of ratchet teeth on one of the pawls and ratchet teeth on the head to engage when the handle is rotated in the opposite direction about the rotational axis relative to the drive member for joint rotation of the handle and drive member, rotation of the handle in the first direction disengaging the second set of teeth on said one of the pawls from the ratchet teeth on the head and permitting engagement of the second set of teeth of the other of said pawls to permit joint rotation of the handle and drive member in the opposite direction, the use of the first and second pawls reducing the angle of rotation of the handle in the first direction relative to the drive member necessary to obtain pawl engagement than is possible by use of only a single pawl.
36. The ratchet wrench of Claim 35 wherein radial lines extending from the rotational axis and intersecting the first and second slide surfaces at a point closest to the rotational axis intersect the first and second slide surfaces at different angles, so that the pawls do not simultaneously engage ratchet teeth on the head.
37. The ratchet wrench of Claim 36 wherein the difference in angles of intersection of the radial lines and the first and second slide surfaces is the product of one half the number of ratchet teeth on the head times 360° to provide for engagement of a pawl with ratchet teeth on the head at angular intervals of the product of one half the number of ratchet teeth on the head times 360° when the handle is moved relative to the drive member.
38 . A ratchet wrench for rotating a fastener, comprising:
a handle having a head at one end thereof, the head having a cylindrical aperture formed therethrough centered on a rotational axis, the wall defining the cylindrical aperture having ratchet teeth thereon around its periphery;
a drive member for mounting onto the handle and extending into the cylindrical aperture for rotation about the rotational axis relative to the handle, said drive member being operably connectable to the fastener so that rotation of the drive member rotates the fastener when operably connected; and ratchet means for selectively ratcheting the handle in either rotational direction about the rotational axis relative to the drive member and for securing the handle and drive member for joint rotation about the rotational axis in the rotational direction opposite the ratcheting direction, said drive member defining first and second slide surfaces thereon facing the ratchet teeth in the head, said ratchet means including:
(a) a first pawl positioned between the first slide surface and the ratchet teeth of the head and defining first and second sets of ratchet teeth in facing relation to the ratchet teeth on the head;
(b) a second pawl positioned between the second slide surface and the ratchet teeth of the head and defining first and second sets of ratchet teeth in facing relation to the ratchet teeth on the head;
(c) means for moving the first pawl between first and second positions relative to the first slide surface and the second pawl between first and second positions relative to the second slide surface so that in the first positions, the first set of ratchet teeth on the first and second pawls and ratchet teeth on the head engage when the handle is rotated in a first direction about the rotational axis relative to the drive member for joint rotation of the handle and drive member, rotation of the handle in the opposite direction disengaging the first set of teeth on the first and second pawls from the ratchet teeth on the head to permit the handle to move in the opposite direction relative to the drive member, movement of the first and second pawls into the second position permitting the second set of ratchet teeth on said first and second pawls and ratchet teeth on the head to engage when the handle is rotated in the opposite direction about the rotational axis relative to the drive member for joint rotation of the handle and drive member, rotation of the handle in the first direction disengaging the second set of teeth on said first and second pawls from the ratchet teeth on the head and permitting the handle to rotate in the first direction relative to the drive member, the use of the first and second pawls to simultaneously engage ratchet teeth on the head providing a stronger ratcheting mechanism than would be possible using only a single pawl and the sets of ratchet teeth on the first and second pawl being shaped and engagable with the ratchet teeth on the head so that as the force exerted between a set of ratchet teeth on a pawl and the ratchet teeth on the head increases, the angle of contact between at least one ratchet tooth of the set and a ratchet tooth on the head will cause the pawl to be wedged more tightly between the drive member and head to resist disengagement of the pawl from the head.
a handle having a head at one end thereof, the head having a cylindrical aperture formed therethrough centered on a rotational axis, the wall defining the cylindrical aperture having ratchet teeth thereon around its periphery;
a drive member for mounting onto the handle and extending into the cylindrical aperture for rotation about the rotational axis relative to the handle, said drive member being operably connectable to the fastener so that rotation of the drive member rotates the fastener when operably connected; and ratchet means for selectively ratcheting the handle in either rotational direction about the rotational axis relative to the drive member and for securing the handle and drive member for joint rotation about the rotational axis in the rotational direction opposite the ratcheting direction, said drive member defining first and second slide surfaces thereon facing the ratchet teeth in the head, said ratchet means including:
(a) a first pawl positioned between the first slide surface and the ratchet teeth of the head and defining first and second sets of ratchet teeth in facing relation to the ratchet teeth on the head;
(b) a second pawl positioned between the second slide surface and the ratchet teeth of the head and defining first and second sets of ratchet teeth in facing relation to the ratchet teeth on the head;
(c) means for moving the first pawl between first and second positions relative to the first slide surface and the second pawl between first and second positions relative to the second slide surface so that in the first positions, the first set of ratchet teeth on the first and second pawls and ratchet teeth on the head engage when the handle is rotated in a first direction about the rotational axis relative to the drive member for joint rotation of the handle and drive member, rotation of the handle in the opposite direction disengaging the first set of teeth on the first and second pawls from the ratchet teeth on the head to permit the handle to move in the opposite direction relative to the drive member, movement of the first and second pawls into the second position permitting the second set of ratchet teeth on said first and second pawls and ratchet teeth on the head to engage when the handle is rotated in the opposite direction about the rotational axis relative to the drive member for joint rotation of the handle and drive member, rotation of the handle in the first direction disengaging the second set of teeth on said first and second pawls from the ratchet teeth on the head and permitting the handle to rotate in the first direction relative to the drive member, the use of the first and second pawls to simultaneously engage ratchet teeth on the head providing a stronger ratcheting mechanism than would be possible using only a single pawl and the sets of ratchet teeth on the first and second pawl being shaped and engagable with the ratchet teeth on the head so that as the force exerted between a set of ratchet teeth on a pawl and the ratchet teeth on the head increases, the angle of contact between at least one ratchet tooth of the set and a ratchet tooth on the head will cause the pawl to be wedged more tightly between the drive member and head to resist disengagement of the pawl from the head.
39. The ratchet wrench of Claim 38 wherein said first and second slide surfaces are planar, radial lines extending from the rotational axis to intersect the planes at the point on the planes closest to the rotational axis intersecting the planes at right angles.
40. A ratchet wrench for rotating a fastener, comprising:
a handle having a head at one end thereof, the head having a cylindrical aperture formed therethrough centered on a rotational axis, the wall defining the cylindrical aperture having ratchet teeth thereon around its periphery;
a drive member for mounting onto said handle and extending into the cylindrical aperture for rotation about the rotational axis relative to said handle, said drive member being operably connectable to the fastener so that rotation of the drive member rotates the fastener when operably connected, said drive member defining a first slide surface and a second slide surface, each slide surface facing the ratchet teeth in the head, each of said slide surfaces lying in a plane, the angle of intersection between the planes and radial lines extending from the rotational axis to intersect each plane at its closest point being different, said drive member further defining an aperture extending therethrough along a rotational axis;
a first pawl positioned between the first slide surface and the ratchet teeth on the head and a second pawl positioned between the second slide surface and the ratchet teeth on the head, each of said pawls defining first and second sets of ratchet teeth in facing relation to the ratchet teeth on the head; and means for moving the first pawl between first and second positions relative the first slide surface and for moving the second pawl between first and second positions relative to the second slide surface so that when the pawls are in the first position, the first set of ratchet teeth on the first pawl and ratchet teeth on the head engage with the first pawl wedged between the first slide surface and wall of the head when the handle is rotated in a first direction relative the drive member about the rotational axis for joint rotation of the handle and drive member, rotation of handle in the opposite direction disengaging the first set of ratchet teeth on the first pawl and subsequently permitting engagement of the first set: of ratchet teeth on the second pawl with the ratchet teeth on the head, continued rotation of the handle in the opposite direction alternately permitting engagement of the first set of ratchet teeth of the first pawl and the first set of ratchet teeth on the second pawl with the ratchet teeth on the head to increase the number of pawl engagement positions possible than with use of only a single pawl, movement of the first and second pawls into the second position permitting engagement of the second set of teeth on one of said pawls and the ratchet teeth on the head with said one of said pawls wedged between the adjacent slide surface and wall of the head when the handle is rotated in the opposite direction so that joint rotation of the handle and drive member occurs, movement of the handle in the first direction relative to the drive member disengaging the second set of teeth on said one of said pawls and subsequently permitting engagement of the second set of teeth on the other of said pawls, continued rotation of the handle in the first direction alternately permitting engagement of said one of said pawls and said other of said pawls with the ratchet teeth on the head to increase the number of pawl engagement positions over that possible with a single pawl.
a handle having a head at one end thereof, the head having a cylindrical aperture formed therethrough centered on a rotational axis, the wall defining the cylindrical aperture having ratchet teeth thereon around its periphery;
a drive member for mounting onto said handle and extending into the cylindrical aperture for rotation about the rotational axis relative to said handle, said drive member being operably connectable to the fastener so that rotation of the drive member rotates the fastener when operably connected, said drive member defining a first slide surface and a second slide surface, each slide surface facing the ratchet teeth in the head, each of said slide surfaces lying in a plane, the angle of intersection between the planes and radial lines extending from the rotational axis to intersect each plane at its closest point being different, said drive member further defining an aperture extending therethrough along a rotational axis;
a first pawl positioned between the first slide surface and the ratchet teeth on the head and a second pawl positioned between the second slide surface and the ratchet teeth on the head, each of said pawls defining first and second sets of ratchet teeth in facing relation to the ratchet teeth on the head; and means for moving the first pawl between first and second positions relative the first slide surface and for moving the second pawl between first and second positions relative to the second slide surface so that when the pawls are in the first position, the first set of ratchet teeth on the first pawl and ratchet teeth on the head engage with the first pawl wedged between the first slide surface and wall of the head when the handle is rotated in a first direction relative the drive member about the rotational axis for joint rotation of the handle and drive member, rotation of handle in the opposite direction disengaging the first set of ratchet teeth on the first pawl and subsequently permitting engagement of the first set: of ratchet teeth on the second pawl with the ratchet teeth on the head, continued rotation of the handle in the opposite direction alternately permitting engagement of the first set of ratchet teeth of the first pawl and the first set of ratchet teeth on the second pawl with the ratchet teeth on the head to increase the number of pawl engagement positions possible than with use of only a single pawl, movement of the first and second pawls into the second position permitting engagement of the second set of teeth on one of said pawls and the ratchet teeth on the head with said one of said pawls wedged between the adjacent slide surface and wall of the head when the handle is rotated in the opposite direction so that joint rotation of the handle and drive member occurs, movement of the handle in the first direction relative to the drive member disengaging the second set of teeth on said one of said pawls and subsequently permitting engagement of the second set of teeth on the other of said pawls, continued rotation of the handle in the first direction alternately permitting engagement of said one of said pawls and said other of said pawls with the ratchet teeth on the head to increase the number of pawl engagement positions over that possible with a single pawl.
41. The ratchet wrench of Claim 40 wherein said drive member further includes a drive portion for connection to a socket to rotate the socket, the aperture being formed through the drive portion, said drive portion having an outer surface of noncircular cross section for connection to a socket and an inner surface of noncircular cross section for connection to a socket.
42. The ratchet wrench for rotating a fastener, comprising:
a handle having a head at one end thereof, the head having a cylindrical aperture formed therethrough centered on an axis, the wall of the head defining the cylindrical aperture having ratchet teeth thereon around its entire periphery;
a drive member for mounting into said handle and extending into the cylindrical aperture for rotation about the axis relative to the handle, said drive member defining a first slide surface facing the ratchet teeth on the head and a second slide surface facing the ratchet teeth on the head, said first and second slide surfaces being planar, the planes in which the first and second slide surfaces lie intersecting radial lines extending from the axis to the closest point on the planes at different angles, said drive member further defining a pawl pin notch proximate each of the slide surfaces having first and second ends, said drive member having a drive portion for operable connection with the fastener so that joint rotation of the drive member and fastener occurs when operably connected, the drive member forming an aperture therethrough extending along the axis;
a first pawl positioned between the first slide surface on the drive member and the ratchet teeth on the head and a second pawl positioned between the second slide surface on the drive member and the ratchet teeth on the head, each pawl defining first and second sets of ratchet teeth, said first and second sets of ratchet teeth being in facing relation to the ratchet teeth on the head;
a reverser plate, said reverser plate having at least one reverser pin extending therefrom;
a main spring positioned on the drive member for rotational motion about the axis relative to the drive member, the said at least one reverser pin determining the position of the main spring;
a first pawl pin extending through the pawl pin notch proximate the first slide surface and into the first pawl and a second pawl pin extending through the pawl pin notch proximate the second slide surface and into the second pawl, the reverser plate being movable to move the reverser pin and causing movement of the main spring to move the first and second pawl pins between the first and second ends of the pawl pin notches and thereby sliding the first and second pawls in the direction of movement of the pawl pins so that when the pawl pins abut the first end of the pawl pin notches, the first set of ratchet teeth on the first and second pawls are proximate the ratchet teeth on the head, rotation of the handle relative to the drive member in a first direction engaging the first set of teeth of the first pawl with the ratchet teeth on the head for joint rotation of the handle and the drive member, movement of the handle in the opposite direction relative to the drive member disengaging the first set of teeth on the first pawl and permitting the first set of teeth on the second pawl to engage the ratchet teeth on the head for joint rotation of the handle and drive member in the first direction, the first set of ratchet teeth on the first pawl and second pawl alternately engaging and disengaging the ratchet teeth on the head to increase the frequency of ratchet engagements as the handle is moved in the opposite direction relative to the drive member, movement of the reverser plate to move the first and second pawl pins abutting the second end of the notches moving the first and second pawls so that the second set of teeth of the first and second pawls are proximate the ratchet teeth in the head, rotation of the handle in the opposite direction relative to the drive member moving the second set of teeth of one of said pawls into engagement with the ratchet teeth on the head for joint rotation of the handle and drive member in the opposite direction, rotation of the handle relative to the drive member in the first direction disengaging the second set of ratchet teeth on said one of the pawls and permitting engagement of the second set of teeth on the other of said pawls with the ratchet teeth on the head for joint rotation of the handle and head in the opposite direction, the second set of teeth of said pawls alternately engaging the ratchet teeth on the head to increase the frequency of pawl engagement as the handle is rotated relative to the drive member; and means acting on the reverser pin for urging the main spring to resiliently hold the first and second pawl pins against the first end of the notch when the pawl pins are proximate the first end and urging the main spring to resiliently hold the first and second pawl pins against the second end of the notch when the pawl pins are proximate the second end.
a handle having a head at one end thereof, the head having a cylindrical aperture formed therethrough centered on an axis, the wall of the head defining the cylindrical aperture having ratchet teeth thereon around its entire periphery;
a drive member for mounting into said handle and extending into the cylindrical aperture for rotation about the axis relative to the handle, said drive member defining a first slide surface facing the ratchet teeth on the head and a second slide surface facing the ratchet teeth on the head, said first and second slide surfaces being planar, the planes in which the first and second slide surfaces lie intersecting radial lines extending from the axis to the closest point on the planes at different angles, said drive member further defining a pawl pin notch proximate each of the slide surfaces having first and second ends, said drive member having a drive portion for operable connection with the fastener so that joint rotation of the drive member and fastener occurs when operably connected, the drive member forming an aperture therethrough extending along the axis;
a first pawl positioned between the first slide surface on the drive member and the ratchet teeth on the head and a second pawl positioned between the second slide surface on the drive member and the ratchet teeth on the head, each pawl defining first and second sets of ratchet teeth, said first and second sets of ratchet teeth being in facing relation to the ratchet teeth on the head;
a reverser plate, said reverser plate having at least one reverser pin extending therefrom;
a main spring positioned on the drive member for rotational motion about the axis relative to the drive member, the said at least one reverser pin determining the position of the main spring;
a first pawl pin extending through the pawl pin notch proximate the first slide surface and into the first pawl and a second pawl pin extending through the pawl pin notch proximate the second slide surface and into the second pawl, the reverser plate being movable to move the reverser pin and causing movement of the main spring to move the first and second pawl pins between the first and second ends of the pawl pin notches and thereby sliding the first and second pawls in the direction of movement of the pawl pins so that when the pawl pins abut the first end of the pawl pin notches, the first set of ratchet teeth on the first and second pawls are proximate the ratchet teeth on the head, rotation of the handle relative to the drive member in a first direction engaging the first set of teeth of the first pawl with the ratchet teeth on the head for joint rotation of the handle and the drive member, movement of the handle in the opposite direction relative to the drive member disengaging the first set of teeth on the first pawl and permitting the first set of teeth on the second pawl to engage the ratchet teeth on the head for joint rotation of the handle and drive member in the first direction, the first set of ratchet teeth on the first pawl and second pawl alternately engaging and disengaging the ratchet teeth on the head to increase the frequency of ratchet engagements as the handle is moved in the opposite direction relative to the drive member, movement of the reverser plate to move the first and second pawl pins abutting the second end of the notches moving the first and second pawls so that the second set of teeth of the first and second pawls are proximate the ratchet teeth in the head, rotation of the handle in the opposite direction relative to the drive member moving the second set of teeth of one of said pawls into engagement with the ratchet teeth on the head for joint rotation of the handle and drive member in the opposite direction, rotation of the handle relative to the drive member in the first direction disengaging the second set of ratchet teeth on said one of the pawls and permitting engagement of the second set of teeth on the other of said pawls with the ratchet teeth on the head for joint rotation of the handle and head in the opposite direction, the second set of teeth of said pawls alternately engaging the ratchet teeth on the head to increase the frequency of pawl engagement as the handle is rotated relative to the drive member; and means acting on the reverser pin for urging the main spring to resiliently hold the first and second pawl pins against the first end of the notch when the pawl pins are proximate the first end and urging the main spring to resiliently hold the first and second pawl pins against the second end of the notch when the pawl pins are proximate the second end.
43. The ratchet wrench of Claim 42 wherein the difference in angles of intersection of the planes and radial lines is an angle of 180° divided by the number of ratchet teeth on the head.
44. An adapter for use in adapting a drive member having an inner surface of hexagonal cross section, said cross section adapted for receiving a hex socket and a conventional socket having an aperture of square cross section for receiving a square drive, said drive member having a socket locking feature, comprising:
a hexagonal section having an outer surface of hexagonal cross section for being received on said inner surface of said drive member, said outer surface having a groove formed therein extending about the entire periphery of the hexagonal section for being engaged by the socket locking feature of the drive member; and a square drive portion having a square cross section for entering the aperture in the conventional socket for permitting the conventional socket to be rotated by said drive member.
a hexagonal section having an outer surface of hexagonal cross section for being received on said inner surface of said drive member, said outer surface having a groove formed therein extending about the entire periphery of the hexagonal section for being engaged by the socket locking feature of the drive member; and a square drive portion having a square cross section for entering the aperture in the conventional socket for permitting the conventional socket to be rotated by said drive member.
45. An adapter for use with a drive member having a drive portion of square cross section, a hex socket having an inner portion of hexagonal cross section and a hex socket having an outer portion of hexagonal cross section, comprising:
a driven portion having an aperture therein of square cross section adapted to receive the drive portion of the drive member; and a combined male/female hex drive portion having an aperture of hexagonal cross section for engaging the hex socket having an outer portion of hexagonal cross section and an outer surface of hexagonal cross sction for engaging the hex socket having an inner portion of hexagonal cross section.
a driven portion having an aperture therein of square cross section adapted to receive the drive portion of the drive member; and a combined male/female hex drive portion having an aperture of hexagonal cross section for engaging the hex socket having an outer portion of hexagonal cross section and an outer surface of hexagonal cross sction for engaging the hex socket having an inner portion of hexagonal cross section.
46. A wrench assembly, comprising:
a wrench including a handle and a drive member mounted on the handle, the drive portion having inner and outer surfaces of hexagonal cross section, each surface adapted for receiving a socket; and a socket including a first portion having an aperture therein adapted for engagement with a member to be rotated and a second portion having an outer surface of hexagonal cross section adapted for engaging the inner surface of said drive member and further being adapted for engagement with conventional box and open end wrenches.
a wrench including a handle and a drive member mounted on the handle, the drive portion having inner and outer surfaces of hexagonal cross section, each surface adapted for receiving a socket; and a socket including a first portion having an aperture therein adapted for engagement with a member to be rotated and a second portion having an outer surface of hexagonal cross section adapted for engaging the inner surface of said drive member and further being adapted for engagement with conventional box and open end wrenches.
47. A wrench assembly for receiving a socket to rotate a fastener, comprising:
a handle having a head at one end thereof;
a drive member for mounting on the head, said drive member having a drive portion with inner and outer surfaces extending along a first direction, the outer surface of the drive portion having a hexagonal cross section perpendicular to the first direction and adapted for receiving a socket, the inner surface of the drive portion having a hexagonal cross section perpendicular to the first direction and adapted for receiving a socket, said drive member further having an aperture formed through the inner and outer surfaces and a reduced thickness portion extending from one end of the aperture; and resilient spring means for engagement about the reduced thickness portion of the drive portion and having a first resilient arm extending into the aperture having a portion extending out of the aperture and through the outer surface of the drive portion for engagement with a socket received on the outer surface of the drive member to frictionally secure the socket to the drive member, said spring means further having a second resilient arm extending into the aperture having a portion extending out of the aperture and through the inner surface of the drive portion for engaging a socket received by the inner surface of the drive member to frictionally secure the socket to the drive member.
a handle having a head at one end thereof;
a drive member for mounting on the head, said drive member having a drive portion with inner and outer surfaces extending along a first direction, the outer surface of the drive portion having a hexagonal cross section perpendicular to the first direction and adapted for receiving a socket, the inner surface of the drive portion having a hexagonal cross section perpendicular to the first direction and adapted for receiving a socket, said drive member further having an aperture formed through the inner and outer surfaces and a reduced thickness portion extending from one end of the aperture; and resilient spring means for engagement about the reduced thickness portion of the drive portion and having a first resilient arm extending into the aperture having a portion extending out of the aperture and through the outer surface of the drive portion for engagement with a socket received on the outer surface of the drive member to frictionally secure the socket to the drive member, said spring means further having a second resilient arm extending into the aperture having a portion extending out of the aperture and through the inner surface of the drive portion for engaging a socket received by the inner surface of the drive member to frictionally secure the socket to the drive member.
48. A resilient member for use in securing a socket to a combined male/female drive portion, the drive portion having an outer surface of non-circular cross section and an aperture defining an inner surface of non-circular cross section, the drive portion further having an aperture formed through the surfaces and a reduced thickness portion extending from one end of the aperture, said resilient member comprising:
(a) a first portion shaped to fit about the reduced thickness portion and having inset portions to retain the resilient member on the drive portion;
(b) an outwardly extending portion extending from an inset portion into the aperture and through the outer surface for frictionally engaging a socket;
and (c) an inwardly extending portion extending from an inset portion into the aperture and through the inner surface for frictionally engaging a socket.
(a) a first portion shaped to fit about the reduced thickness portion and having inset portions to retain the resilient member on the drive portion;
(b) an outwardly extending portion extending from an inset portion into the aperture and through the outer surface for frictionally engaging a socket;
and (c) an inwardly extending portion extending from an inset portion into the aperture and through the inner surface for frictionally engaging a socket.
49 . An improved power wrench of the type having a drive member for rotating a fastener, the improvement wherein said drive member comprises:
a drive portion on the drive member with inner and outer surfaces extending along a first direction, the outer surface of the drive portion having a hexagonal cross section perpendicular to the first direction and adapted for receiving a hex socket, the inner surface of the drive portion having a hexagonal cross section perpendicular to the first direction and adapted for receiving a hex socket.
a drive portion on the drive member with inner and outer surfaces extending along a first direction, the outer surface of the drive portion having a hexagonal cross section perpendicular to the first direction and adapted for receiving a hex socket, the inner surface of the drive portion having a hexagonal cross section perpendicular to the first direction and adapted for receiving a hex socket.
50. An improved screwdriver of the type having a drive member for rotating a fastener, said drive member comprising:
a drive portion on the drive member with inner and outer surfaces extending along a first direction, the outer surface of the drive portion having a hexagonal cross section perpendicular to the first direction and adapted for receiving a hex socket, the inner surface of the drive portion having a hexagonal cross section perpendicular to the first direction and adapted for receiving a hex socket.
a drive portion on the drive member with inner and outer surfaces extending along a first direction, the outer surface of the drive portion having a hexagonal cross section perpendicular to the first direction and adapted for receiving a hex socket, the inner surface of the drive portion having a hexagonal cross section perpendicular to the first direction and adapted for receiving a hex socket.
51. In a socket set for rotating fasteners, including:
a handle;
a drive member mounted on said handle, said drive member having an aperture of predetermined dimensions extending through the drive member, the aperture defining an inner drive surface of hexagonal cross section, the improvement characterized in that said drive member further has an outer drive surface of hexagonal cross section;
at least one first socket having a drive member engaging section with an outer surface of hexagonal cross section for being received on the inner drive surface of the drive member and a fastener engaging section having a fastener engaging surface for engaging a first fastener to permit rotation of the first fastener by the drive member, the first socket having a through aperture aligned with the aperture in the drive member when engaged in the drive member, a portion of the aperture defining the fastener engaging surface, the drive member and first socket being suitable for use in close quarters, the aperture of predetermined dimensions in the drive member being sized to allow any object on which the first fastener is threaded to pass through the aperture to eliminate the need to use a deep socket to rotate the first fastener;
at least one second socket having a drive member engaging section and a fastener engaging section having a fastener engaging surface for engaging a second fastener, the second socket having an aperture formed therethrough, a portion of said aperture extending through said drive member engaging section defining an inner surface of hexagonal cross section for being received on the outer drive surface of the drive member, a portion of the aperture defining the fastener engaging surface of the second socket, the fastener engaging section for engaging a second fastener to permit rotation of the second fastener by the drive member, the fastener engaging surface of the second socket for engaging larger fasteners than the first socket, the size of the fastener engaging surface of the aperture in the second socket being directly related to the size of the second fastener to accommodate an object associated with the second fastener and the aperture through the drive member being unobstructed by the second socket, the aperture of predetermined dimensions in the drive member being sized to allow an object associated with the second fastener to pass through the aperture to eliminate the need to use a deep socket to rotate the second fastener;
a plurality of third sockets, each of said third sockets having a drive member engaging section and a fastener engaging section having a fastener engaging surface, each of said third sockets having an aperture formed therethrough, the portion of the aperture in said drive member engaging section defining an inner surface of hexagonal cross section for being received on the outer drive surface of the drive member, the outer surface of said drive member engaging section having a hexagonal cross section, the outer surface of each of said third sockets having an identical cross section, the fastener engaging section for engaging a third fastener to permit rotation of the third fastener by the drive member, the fastener engaging surface of the third sockets engaging larger fasteners than the second socket, the size of the fastener engaging surface of the aperture in the third sockets being directly related to the size of the third fasteners to accommodate an object associated with the fasteners, the mating of the inner surface of hexagonal cross section on the drive member engaging section of the third sockets and the outer drive surface of the drive member permitting the aperture in the drive member to remain unobstructed; and the third sockets being capable of being nested together to form a deep socket to rotate a third fastener with the drive member engaging section of a selected one of said third sockets engaging the drive member, the fastener engaging section of said selected third socket being sized to accept the identical cross section outer surface of the drive member engaging section of each of the other third sockets for joint rotation, the combined aperture through the engaged third sockets being aligned to form a deep set socket to eliminate the need for separate single piece deep set sockets, the combined aperture of the nested third sockets being larger than the aperture of predetermined dimensions in the drive member to permit the drive member to be used to rotate third fasteners threaded to an object which will not pass through the aperture of predetermined dimension in the drive member.
a handle;
a drive member mounted on said handle, said drive member having an aperture of predetermined dimensions extending through the drive member, the aperture defining an inner drive surface of hexagonal cross section, the improvement characterized in that said drive member further has an outer drive surface of hexagonal cross section;
at least one first socket having a drive member engaging section with an outer surface of hexagonal cross section for being received on the inner drive surface of the drive member and a fastener engaging section having a fastener engaging surface for engaging a first fastener to permit rotation of the first fastener by the drive member, the first socket having a through aperture aligned with the aperture in the drive member when engaged in the drive member, a portion of the aperture defining the fastener engaging surface, the drive member and first socket being suitable for use in close quarters, the aperture of predetermined dimensions in the drive member being sized to allow any object on which the first fastener is threaded to pass through the aperture to eliminate the need to use a deep socket to rotate the first fastener;
at least one second socket having a drive member engaging section and a fastener engaging section having a fastener engaging surface for engaging a second fastener, the second socket having an aperture formed therethrough, a portion of said aperture extending through said drive member engaging section defining an inner surface of hexagonal cross section for being received on the outer drive surface of the drive member, a portion of the aperture defining the fastener engaging surface of the second socket, the fastener engaging section for engaging a second fastener to permit rotation of the second fastener by the drive member, the fastener engaging surface of the second socket for engaging larger fasteners than the first socket, the size of the fastener engaging surface of the aperture in the second socket being directly related to the size of the second fastener to accommodate an object associated with the second fastener and the aperture through the drive member being unobstructed by the second socket, the aperture of predetermined dimensions in the drive member being sized to allow an object associated with the second fastener to pass through the aperture to eliminate the need to use a deep socket to rotate the second fastener;
a plurality of third sockets, each of said third sockets having a drive member engaging section and a fastener engaging section having a fastener engaging surface, each of said third sockets having an aperture formed therethrough, the portion of the aperture in said drive member engaging section defining an inner surface of hexagonal cross section for being received on the outer drive surface of the drive member, the outer surface of said drive member engaging section having a hexagonal cross section, the outer surface of each of said third sockets having an identical cross section, the fastener engaging section for engaging a third fastener to permit rotation of the third fastener by the drive member, the fastener engaging surface of the third sockets engaging larger fasteners than the second socket, the size of the fastener engaging surface of the aperture in the third sockets being directly related to the size of the third fasteners to accommodate an object associated with the fasteners, the mating of the inner surface of hexagonal cross section on the drive member engaging section of the third sockets and the outer drive surface of the drive member permitting the aperture in the drive member to remain unobstructed; and the third sockets being capable of being nested together to form a deep socket to rotate a third fastener with the drive member engaging section of a selected one of said third sockets engaging the drive member, the fastener engaging section of said selected third socket being sized to accept the identical cross section outer surface of the drive member engaging section of each of the other third sockets for joint rotation, the combined aperture through the engaged third sockets being aligned to form a deep set socket to eliminate the need for separate single piece deep set sockets, the combined aperture of the nested third sockets being larger than the aperture of predetermined dimensions in the drive member to permit the drive member to be used to rotate third fasteners threaded to an object which will not pass through the aperture of predetermined dimension in the drive member.
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CA000491492A CA1275184C (en) | 1985-09-25 | 1985-09-25 | Ratchet wrench |
CA000615682A CA1289393C (en) | 1985-09-25 | 1990-03-21 | Ratchet wrench |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CA000491492A CA1275184C (en) | 1985-09-25 | 1985-09-25 | Ratchet wrench |
Related Child Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CA000615682A Division CA1289393C (en) | 1985-09-25 | 1990-03-21 | Ratchet wrench |
Publications (1)
Publication Number | Publication Date |
---|---|
CA1275184C true CA1275184C (en) | 1990-10-16 |
Family
ID=4131467
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CA000491492A Expired - Lifetime CA1275184C (en) | 1985-09-25 | 1985-09-25 | Ratchet wrench |
CA000615682A Expired - Lifetime CA1289393C (en) | 1985-09-25 | 1990-03-21 | Ratchet wrench |
Family Applications After (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CA000615682A Expired - Lifetime CA1289393C (en) | 1985-09-25 | 1990-03-21 | Ratchet wrench |
Country Status (1)
Country | Link |
---|---|
CA (2) | CA1275184C (en) |
-
1985
- 1985-09-25 CA CA000491492A patent/CA1275184C/en not_active Expired - Lifetime
-
1990
- 1990-03-21 CA CA000615682A patent/CA1289393C/en not_active Expired - Lifetime
Also Published As
Publication number | Publication date |
---|---|
CA1289393C (en) | 1991-09-24 |
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