CA1215868A - Ejector holder - Google Patents

Abstract

ABSTRACT

A manually operable ejector holder is provided for effecting discharge of a capsule-like cartridge. A capsule-like cartridge comprising a cylindrical body of uniform dia-meter open at one end and provided with an annular flange surrounding the open end, the other end being closed by an integral hemispherical end of the same radius as the body and provided with an angularly extending discharge nipple communicating with the interior of the hemispherical end of the body which may be loaded with a precisely measured quan-tity of a material and the open end closed by a plug slideably moveable along the body when one end is engaged by plunger are provided in combination with an ejector holder having a cylindrical body provided with an ejecting plunger operated by a handle in a cooperative pivoted lever member. The forward end of the cylindrical body of the handle is partially cut away in a radial direction for a limited distance longi-tudinally to provide a hollow seat to receive the flanged end of the cartridge, the seat having an undercut groove to receive the flange of said cartridge, and the side walls of the seat at the upper edges having limited flexibility and spaced apart a slightly less distance in the diameter of the cartridge body to effect a limited snap-acting connection of the cartridge to the holder. The body and plug of the car-tridge are preferably molded from an opaque material imper-vious to the passage of light and the tip of the nipple is closed by a cap which may be color coded to indicate various facts such as the type of material, weight or quantity thereof.
Several embodiments of lever members and support mechanisms for the ejector holder are provided.

Description

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EJECTOR HOLDER

This invention is directed to new, improved holders or use in connection with the ejection of viscous materials, especially dental materials. More specifically this invention is drawn to a valuably operable extrude for use with improved cap-soliloquy cartridges for such dental and other materials.
In recent years it has become popular to package various types of material, especially medicinal or quasi medicinal types in sealed cartridges, insertable in a suitable type of holder and/or ejector device, for purposes of preserving purity of the medicament and the like, insuring a patient of accurately measured quantities, as well as minimizing effort now required in introducing bulk amounts of material into syringes and ejecting measured quantities thereof, for example. Various previous of-forts in this direction are illustrated and described in various prior United States patents, particularly United States Patent No. 3,581,399 to Dragon, dated June 1, 1971, in which a typical example of loaded cartridge is illustrated in conjunction with one type of holder and discharge device.
Other efforts have been made to produce similar devices,`
one of these comprising the subject matter of prior United States Patent No. 3,900,954, also to Dragon, dated August 26, 1975, and comprising a simpler version than in Dragoons patent, No 3,581,399.
Also another United States patent to Dragon, No. 4,198,756, dated April 22, 1980 shows an ejector design for the aforementioned cartridges.

.. --1--Lo It has been found in the operation of the Dragon devices particularly relative to the curved discharge end of the capsule or cartridges that there have been occasions when the leading end of the ejecting plunger or the piston within the cartridge pushed through the wall adjacent the outer end of the cartridge.
Particularly for purposes of obviating this difficulty and also for providing what is believed to be a simple and improved compartment at the forward end of the barrel of the holder, as well as also providing an improved cartridge not subject to the difficulties of Dragoons cartridges, which is free of difficulties similar to those described with respect to the Dragon cartridge, the present invention has been divined and details thereof are set forth hereinbelow. Certain other constructions for cartridges of the type described above are disclosed in United States Patent

2,505,028 to Badger issued April 25, 1950.
The present invention also comprises a simplified improvement over United States Patent No. 4,295,828 in the name of Helmet Ruler, dated October 20, 1981, and entitled "Ejector Holder for Syringe-type Cartridge", the invention covered pa thereby being assigned to the same assignee as the invention of the instant application.

SUMMARY OF THE INVENTION
The invention provides a manually operable extrude for extruding viscous dental material and the like from cartridges and comprising in combination:

(at a tubular barrel heaving a forward end arranged to support a capsule containing said material and having disk charge means on one end thereof, (by a handle member connected to the opposite end of said barrel and extending substantially transversely thereto, (c) a plunger reciprocable within said barrel and having one end adapted to be projected toward the forward end of said barrel and the opposite end extending beyond said opposite end of sand barrel, (do a lever of the second class mounted adjacent . to said handle and intermediately of the ends thereof having means engagable with said opposite end of the plunger in pi-vote rocking movement about the axis of said plunger when said lever is moved manually toward said handle, and (e) pivotal means between similar adjacent ends of said handle and lever comprising inter engaged pivot and slot means thereon operable to permit said pivotal rocking movement of said lever relative to said opposite end of said plunger.
The barrel is preferably a one-piece barrel having integral and relatively simple means at the forward end thereof to seat and xetain.an..improved cartridge having an annular flange at the end opposite the discharge end, said cartridge being retained by a simple snap-acting arrangement. The forward end of the barrel has a compartment in which said aforementioned seat for the flange of the cartridge is included, said compartment being formed simply by cutting away part of the wall comprising the forward end of the barrel a limited distance inwardly and axially Tom toe outer end of the harxel, the surface formed by the cut-away arrangement lying within a plane parallel to the axis and radially spaced from the same a short distance, the inner end portion of the cutaway arrangement being wider than the portion extending forwardly therefrom for purposes of receiving the flange of the cartridge in a seat for said flange which is forwardly of the inner end of the compartment and into which the flange is inserted to mount the cartridge in the compartment.
Provided in the compartment is a semi-cylindrical surface from which opposite, substantially parallel sidewalls extend and the upper edges of said sidewalls extending a very limited distance toward each other and said sidewalls having limited flexibility to provide the snap acting retaining arrange-mint referred to above.
In one embodiment the lever has a fixed pivot axis relative to one end of the handle, whereby the mid-portion of the lever has a sliding engagement with the aforesaid opposite end of the plunger, while another embodiment of lever has a slide able pivot fulcrum relationship with the associated end of the handle and said opposite end of the plunger has a rocking engagement with an intermediate portion of the lever. The engagement between said opposite end of the plunger and the intermediate portion of' said lever may be in the nature of a partial ball and socket configuration, whereby the lever pivotal moves about the center of the partial ball-like member, while the slid able pivot fulcrum end of the handle moves relative to -the pivot axis -thereof.

~L~15868 Details of the foregoing objects and of the invent lion, as well as other objects thereof, are set forth in the following specification and illustrated in the accompanying drawing comprising a part thereof.

BRIEF DESCRIPTION OF TOE DRAWINGS

Fig. 1 is a side elevation of an ejector holder sup-porting a caosule-like cartridge in accordance with the principles of the present invention.
Fig. 2 is a top plan view of the holder and cartridge shown in Fig. 1.
Fig. 3 is a fragmentary enlarged bottom plan view of the forward end of the barrel of the ejector holder shown in Figs. 1 and 2.
Fig. 4 is a fragmentary bottom plan view of the eject ion holder similar to Fig. 3, but on a smaller scale, and illustrating a cartridge supported in the forward end of the barrel.
Fig. 5 is a vertical sectional view of the forward end portion of the barrel of the ejector holder shown in Fig. 3, as seen on the line I thereof.
Fig. 6 is a front end view of the forward end of the barrel shown in Figs. 1-4.
Fig. 7 is a side elevation, party broken away, of a cartridge similar to that shown in Figs. 1, 2 and 4, but on a larger scale, and illustrating a piston inserted in the open end of the cartridge and also showing fragmentarily a portion of a plunger rod of the ejector holder adapted to engage said piston.
Fig. 8 is a side elevation of another embodiment of ejector in accordance with this invention.
Fig. 9 is a top plan view of Fig. 8.
Fig. 10 is a vertical section of Fig. 9 as seen on line 10-10 thereof.
Figure 11 is a side elevation of a cartridge similar to fig. 7 but further including a cap for the discharged nipple of the cartridge body.

I

Figure 12 is a vertical section of the cartridge shown in figure if.

DOUGHTILY:) DESCRIPTION OF THE PREFERRED EMBODIMENT
.

Referring to Fig. 1, there is shown therein an eject ion holder which includes the principles of one embodiment of the present invention and comprising a barrel lo having an interior bore 12 extending from the rearward end 14 of the barrel toward the forward end 16 thereof for purposes of regiving a plunger 18 of the save diameter as that of the interior bore 12 for the major portion of the length of the plunger, the forward end of the plunger having a smaller diameter extension 20.
The rearward end 14 of the barrel 10 extends through and is fixed to a handle member 22 with which the barrel 10 is perpendicular. Pivotal connected to the handle 22 i an operating lever 24, the upper end of which is pivotal connected to the upper end of handle 22 by a pivot pin 26 which is fixed relative to the upper end of handle member 22. The upper end 28 of operating lever 24 is offset laterally to facilitate operation of the lever 24 with respect to the outer end of plunger 18 which terminates in a button 30, which is slid ably engaged by a portion of the inner surface 32 of operating lever 24.
From Figs. 1-4, it will be seen that the forward end 16 of the barrel 10 is tapered and is provided with a longitudinally extending opening comprising compartment 32 which extends rearwardly from the terminal end of the forward end 16 toward the interior bore 12. The lower surface of compartment 32, as viewed in Fix. 3, is semi-cylindrical and is complementary to the elongated body of cartridge 34 so as to receive and seat the same, as shown in Figs. 1, 2, and 4.
The sidewalls 3G and 38 of compartment 32 extend upwardly from the semi-cylindrical bottom surface shown in Fig. 3 and are parallel to each other for a limited distance and the ~586~

upper edges 40 and I extend toward each other a limited disk lance. Said uppermost portions of swaddles 36 and 38 also have limited flexibility, whereby the distance between the upper edges I and 42 of said sidewalls preferably is slightly less than the diameter of the cartridge 34, whereby there is a snap-acting retaining function provided by said sidewalls and the upper edges 40 and 42 with respect to the cartridge 34 when the latter is inserted in the compartment 32.
The forward end 16 of the barrel 10 also has a cutaway portion 44 extending longitudinally rearward to form a shoulder 46, which determines the inner end of the cutaway portion.
Due to the fact that the forward end 16 is tapered and the barrel 10 otherwise is circular, said cutaway arrangement provides flat surfaces 48 and 50. Also, as best shown in Fig. 3, the sidewalls of the compartment 32, at the inner ends thereof, have lateral recesses 52 and 54 which are spaced apart a greater distance than the diameter of the annular exterior flange 56 in order to punt the insertion of the flange into compartment 32 which, following radial insertion movement thereof into the compartment, the cart-ridge may be moved axially forward for disposition of the flange 56 in an undercut seat 58, which is clearly shown in Figs. 3-5. Said seat, in conjunction with the portion of the compartment 32 extending forwardly therefrom, provides a firm means for supporting a cartridge 34, which is retained seated in said compartment, especially by means of the snap-fitting arrangement provided by the upper edges 40 and 42 of the sidewalls 36 and I as described hereinabove. However, even if the snap-fitting feature is omitted, the seat 58 will assure firm connection of the cartridge with the barrel in use.
Without restriction thereto, the preferrer material from which the barrel 10, handle member 22 and operating lever 24 are formed, is a suitable rigid plastic material in order that these elements may be formed readily and accurately by molding from raw plastic material; obviously, the coiled spring 60 is formed from spring wire for purposes of retract By in the plunger 18 when the operating lever 24 is released, following an ejection of material from the cartridge I
The cartridge 34 which is also the subject of this application also is preferably formed by molding from appear-private, preferably rigid, synthetic resin or plastic material by means of a suitable mold. The intermediate body portion of the capsule 34 is of uniform interior and exterior diameter and extends from the flange I adjacent the open end of the cartridge to the opposite closed end 62. The body portion is cylindrical, whereas the closed end 62 is hemispherical but is provided with an angularly extending discharge nipple 64, the opening of which is preferably a very fine dimension To effect ejection of t cartridge 34, such as dental filling material, cement, or natal material and the ilk includes a piston 66, which is closely complementary in diameter to the interior of the cartridge 34, and the inner end 68 thereof also is hemispherical and complementary to the interior of the closed end 62 of the cartridge. Without restriction thereto, the outer end of the piston may be flat for engagement, for example, with the extension 20, shown Fig- I When the pun warmly by actuation of the operating lever 24.
Removal of the capsule 34 from the compartment 32 is accomplished readily by snapping the cartridge outwardly beyond ;;~-~
the somewhat flexible upper edges 40 and 42 lo the compartment after the contents within the cartridge have been discharged or exhausted, as required.
Another embodiment of ejector from that shown in Figs. 1-7 is illustrated in Figs. 8-10, both embodiments utilizing the cartridge-attaching means shown at the forward or left-hand end of the barrel 10 as illustrated in Figs.
8-10 in the second embodiment and, correspondingly, in Figs.
1-7 of the first embodiment. In Figs. ~-10, it will be sewn that the handle I is fixedly connected to the rearward en ¦
he same manner as the 7- However, the Open it connected to the handle member 22 in a different manner from .

36~

hat illustrated in Figs. 1-7, details of which are as follows:
The plunger 18 is reciprocable in the barrel 10 in opposite direction for purposes of moving the extension 20 at the forward end thereof toward the cartridge 34 for purposes of effecting discharge thereof. The rearward or right-hand end of the plunger 18, as viewed in Figs. 8 and 10, is provided with a button 30' which is slightly different from the button 30 shown in Figs. 1-7, in that the same actually constitutes a part of a ball and socket connection, of which the button 30' is a fragmentary ball or at least functions as a fragmentary ball, the perimeter of which has a greater diameter than that of the plunger 18 in order that the come press ion spring 60 may be disposed with its opposite end respectively between the button 30' and the rearward end 14 of the barrel 10. The other part of the fragmentary ball and socket joint or connection comprises a somewhat hem-spherical seat 70 formed in the inner portion of the lever 24 intermediately of the ends thereof, whereby the modified button 30' actually comprises a fulcrum about which the seat 70 rotates within the same plane as the handle 22 and lever 24, the center of rotation being coincident with the axis of the plunger 18.
It has been found that movement of the lever 24 toward and from the handle 22 is facilitated by the more-or-less frog-Monterey ball and socket joint or connection comprising the but-ton 30' an seat 70 when engaging the handle and lever some-what in pistol-gripping manner by one hand of an operator, especially when moving the lever 24 from the extended position shown in Fig. 10 to the fully closed position shown in Fig.
8, the initial position also being shown in Fig. 8 in phantom.
In order to permit the operation of the lever 24 in the manner just described, however, the upper ends of both the hand 22 and lever 24 are modified from the arrangement shown in the embodiment of Figs. 1-7, in the following no-specs:
Especially as shown in Fig. 9, it will be seen that the upper end of lever 24 is provided with a plurality of 6~3 similar parallel leaves 72 and I the leaves 72 being outer-most and the leaves 74 being disposed inwardly thereof. In-terdigitated with the leaves 72 and 74 of lever 24 are a plurality of three similar leaves 76 on the upper end of handle 72. Further, the exterior side 78 of the upper end of handle 22 respectively is provided with relatively shallow and flat arcuate sockets I see Fig. 8, to accommodate the corresponding arcuate configurations 82 of lever 24~
In view of the pivotal movement of lever 24 about the axis of the modified button 30' and the plunger 18, it will be seen that the upper end of lever 24, which actually is a lever of the second class, is provided with a floating fulcrum in the form of a pin 84 which extends transversely through the leaves 76 of handle 22, and each of the leaves 72 and 74 of the lever I are provided with slots 86 which are all parallel to each other and commonly receive the pin 84 and thereby provide the aforementioned floating fulcrum for the lever I and easier hand operation thereof.
From the foregoing, it will be seen that the sever-at embodiments of elector holders and the particular type of cartridge to be used therewith are of very simple, but highly effective design, to permit sure and quick mounting of the cartridge within the compartment in the forward end of the barrel of the holder and, with equal facility, removal of the cartridge therefrom is readily achieved. Assembly of all of the components, particularly when manufactured by molding of suitable plastic or synthetic resin assures occur-ate dimensions and the design of all the components is such that they are readily capable of being formed by molding from plastic material.
Not only is the cartridge capable of serving as a receptacle for material to be discharged when filled, for example, from a storage amount, but, even more importantly, the cartridge can be filled at a factory with predetermined quantities of material and sealed therein by application of the piston 66, which, under the circumstances, serves as a closure for the cartridge. Further, during filling, air in I

the cartridge in advance of the material can be discharged through the nipple 64 until filled and then the open end of the nipple may suitably and inexpensively be closed by suit-able seal means such as a stall piece of sheet material having pressure-sensitive cement on one side and fold said piece across the nipple in any suitable manner.
In accordance with the invention, a further improved feature for the cartridge is depicted in Figs. 11 and 12 and comprises providing a preferably cup-shaped cap 70 which is suitably shaped either to frictionally engage the tip portion of the nipple 64, or either the cap or nipple, or both, may have appropriate threads formed therein or thereon to secure the cap releasable upon the tip of the nipple in sealed manner.
Moreover, the cap 70 serves an important additional possible feature if. that, in addition to sealing the contents of the cartridge, in conjunction with the piston 66, the cap also may be color-coded for any of a number of purposes such as to indicate the kind of material for specified purposes, weight or quantity of the material therein, setting time, and otherwise.
Also, the body of the cartridge as well as the cap 70 and piston 66 may all be molded from similar plastic material which is colored suitably to render the items opaque or other-wise impervious to the transmission of ambient light which, if the contents are subject to being set by such light, prevents premature setting thereof.
The foregoing description illustrates preferred em-bodiments of the invention. Other modifications may, however, be employed without deviation from the spirit of the invention as measured broadly by the claims.

Claims (6)

THE EMBODIMENTS OF THE INVENTION IN WHICH AN EXCLUSIVE
PROPERTY OR PRIVILEGE IS CLAIMED ARE DEFINED AS FOLLOWS:

1. A manually operable extruder for extruding viscous dental material and the like from cartridges and comprising in combination:
(a) a tubular barrel having a forward end arranged to support a capsule containing said material and having discharge means on one end thereof, (b) a handle member connected to the opposite end of said barrel and extending substatntially transversely thereto, (c) a plunger reciprocable within said barrel and having one end adapted to be projected toward the forward end of said barrel and the opposite end extending beyond said opposite end of said barrel, (d) a lever of the second class mounted adjacent to said handle and intermediately of the ends thereof having means enga-gable with said opposite end of the plunger in pivotal rocking movement about the axis of said plunger when said lever is moved manually toward said handle, and (e) pivotal means between similar adjacent ends of said handle and lever comprising interengaged pivot and slot means thereon operable to permit said pivotal rocking movement of said lever relative to said opposite end of said plunger.

2. The ejector holder according to claim 1, wherein said lever and opposite end of said plunger have interengaging partial ball and socket means to effect said pivotal rocking movement therebetween, whereby manual engagement of said lever and handle to move the same toward each other permits a squeezing action substantially devoid of any sliding tendency in such manual contact with said lever.

3. The ejector holder according to Claim 2, wherein said pivotal means on the ends of said lever and handle comprise a transverse pivot member fixed to one of the same and slots receiving said pivot member being formed in the other substan-tially longitudinally thereof.

4. The ejector holder according to Claim 2 in which the partial ball is on said opposite end of the plunger and coaxial therewith, and the partial socket is formed in said lever in a surface nearest said handle.

5. The ejector holder according to Claim 4 in which the partial ball on said plunger has a circumference of greater diameter than the diameter of said plunger, and a coiled spring surrounds a portion of said plunger adjacent to said partial ball, the opposite ends of said spring respectively engaging said opposite end of the barrel and said partial ball.

6. The ejector holder according to Claim 3, further charac-terized by said transverse pivot being fixed to said handle and said slots being formed in the adjacent end of said lever, where-by said lever is slidably pivotal relative to said handle.