AU2020476144A1 - A profile member and a building comprising thereof - Google Patents

A profile member and a building comprising thereof Download PDF

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Publication number
AU2020476144A1
AU2020476144A1 AU2020476144A AU2020476144A AU2020476144A1 AU 2020476144 A1 AU2020476144 A1 AU 2020476144A1 AU 2020476144 A AU2020476144 A AU 2020476144A AU 2020476144 A AU2020476144 A AU 2020476144A AU 2020476144 A1 AU2020476144 A1 AU 2020476144A1
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AU
Australia
Prior art keywords
profile
building
insulating material
building according
members
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Pending
Application number
AU2020476144A
Inventor
Berkay Hakki Savkay
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Individual
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Individual
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Filing date
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Publication of AU2020476144A1 publication Critical patent/AU2020476144A1/en
Pending legal-status Critical Current

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Classifications

    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B5/00—Floors; Floor construction with regard to insulation; Connections specially adapted therefor
    • E04B5/02—Load-carrying floor structures formed substantially of prefabricated units
    • E04B5/14—Load-carrying floor structures formed substantially of prefabricated units with beams or girders laid in two directions
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/18—Structures comprising elongated load-supporting parts, e.g. columns, girders, skeletons
    • E04B1/24—Structures comprising elongated load-supporting parts, e.g. columns, girders, skeletons the supporting parts consisting of metal
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C3/00—Structural elongated elements designed for load-supporting
    • E04C3/02—Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces
    • E04C3/29—Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces built-up from parts of different material, i.e. composite structures
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/348—Structures composed of units comprising at least considerable parts of two sides of a room, e.g. box-like or cell-like units closed or in skeleton form
    • E04B1/34815—Elements not integrated in a skeleton
    • E04B1/3483—Elements not integrated in a skeleton the supporting structure consisting of metal
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
    • E04B2/74—Removable non-load-bearing partitions; Partitions with a free upper edge
    • E04B2/7407—Removable non-load-bearing partitions; Partitions with a free upper edge assembled using frames with infill panels or coverings only; made-up of panels and a support structure incorporating posts
    • E04B2/7409—Removable non-load-bearing partitions; Partitions with a free upper edge assembled using frames with infill panels or coverings only; made-up of panels and a support structure incorporating posts special measures for sound or thermal insulation, including fire protection
    • E04B2/7412—Posts or frame members specially adapted for reduced sound or heat transmission
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/18—Structures comprising elongated load-supporting parts, e.g. columns, girders, skeletons
    • E04B1/24—Structures comprising elongated load-supporting parts, e.g. columns, girders, skeletons the supporting parts consisting of metal
    • E04B2001/2466—Details of the elongated load-supporting parts

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Chemical & Material Sciences (AREA)
  • Composite Materials (AREA)
  • Building Environments (AREA)

Abstract

With the present invention, a profile member (P), suitable to be used in buildings is provided. Said profile member (P) comprises, at least one first member (1) comprising a hollow body having at least one opening to access inside the body; at least one second member (2) comprising a body wherein at least one part of the body of the second member (2) is located inside the first member (1) and at least another part of the body of the second member (2) is located outside the first member (1); at least one insulating material (3) having heat insulating property, provided inside the first member (1), wherein at least one part of the insulating material (3) is located between the hollow body of the first member (1) and body of the second member (2) to prevent a heat bridge forming between the first body (1) and second body (2).

Description

A PROFILE MEMBER AND A BUILDING COMPRISING THEREOF
Technical Field
The present invention is related to the profile members and buildings comprising such profiles members.
Prior Art
In the field of construction, different materials and structures are used for constructing a building. For example in the conventional applications, posts, beams, base and ceiling of the buildings are made from concrete and steel. Walls of the buildings are made from bricks. Although such structures are long lasting, constructing them requires long times and their cost is high.
In the art, there are also modular structures which are used for constructing buildings. In those applications, prefabricated components are attached to each other. Although constructing a building using those prefabricated components requires less time, buildings constructed by them are not as strong as the conventional ones. Moreover, in the known art, it is not possible to construct a thermally insulated building using the prefabricated components.
In the art, there are some prefabricated components that provide heat insulation. One example for those components is sandwich panels. In the sandwich panels, an insulating material is placed between two sheets. Although such structures provide heat insulation, their mechanical strength is relatively low. Therefore, it is not possible to construct a building using only those components. In order to construct a reliable building, especially posts and beams should have been made from strong materials. However, such strong materials, such as metal profiles, create a heat bridge between the outer environment and inside of the building. Therefore, there is a need for heat insulating and strong profile members to be used posts and beams. Brief of the Invention
With the present invention, a profile member, suitable to be used in buildings is provided. Said profile member comprises, at least one first member comprising a hollow body having at least one opening to access inside the body; at least one second member comprising a body wherein at least one part of the body of the second member is located inside the first member and at least another part of the body of the second member is located outside the first member; at least one insulating material having heat insulating property, provided inside the first member, wherein at least one part of the insulating material is located between the hollow body of the first member and body of the second member to prevent a heat bridge forming between the first body and second body.
Since profile member of the present invention comprises an insulating material, located between the first member and second member, forming a heat bridge between said first member and second member is prevented. Moreover, since at least one part of the second member is located inside the first member, mechanical strength of the profile member is improved. Accordingly, a profile member enabling high mechanical strength and heat insulation at the same time is provided. of the Invention
The main object of the invention is to provide a profile member suitable to be used in building constructions.
Another object of the present application is to provide a strong profile member with heat insulating capability.
Another object of the present invention is to provide a building comprising the profile member.
Figure 1 shows a front view of the profile member of the present invention.
Figure 2 shows a perspective view of the profile member of the present invention. Figure 3 shows a front view of an insulating material of the profile member of the present invention.
Figure 4 shows a perspective view of the profile member of an alternative embodiment of the present invention.
Figure 5 shows a front view of the profile member of an alternative embodiment of the present invention.
Figure 6 shows a connection detail of the plurality of profile members of the present invention.
Figure 7 shows a corner connection detail of the plurality of profile members of the present invention.
Figure 8 shows another corner connection detail of the plurality of profile members of the present invention.
Figure 9 shows another connection detail of the plurality of profile members of the present invention.
Figure 10 shows an exploded view of a building comprising the profile member of the present invention.
The reference numbers as used in figures may possess the following meanings;
Profile member (P)
Base (B)
Ceiling (C)
Side walls (D)
First member (1)
First connection hole (1a)
Outer wall (1b)
Second member (2)
Second connection hole (2a)
Insulating material (3)
Receiving gap (3a)
Third connection hole (3b)
First connection means (4)
Forth connection hole (4a)
Outer frame member (5) Fifth connection hole (5a)
Second connection means (6)
Connection element (7)
Support element (8)
Panel (9)
Filling hole (10)
Detailed Description of the Invention
According to the needs of the users, there are several structures made from different materials in the construction filed. If a long lasting building is required, stronger structures are used. However, constructing such buildings require high time. On the other hand, if a faster constructed building is required, prefabricated components are used. Although buildings are constructed faster by using such prefabricated components, such prefabricated components are unable to provide high mechanical strength and heat insulation at the same time. Therefore, according to the present application, a profile member suitable to be used in buildings and enabling high mechanical strength and heat insulation at the same time is provided.
Profile member (P) of the present invention, exemplary views of which is shown in figures 1-10, comprises at least one first member (1) comprising a hollow body having at least one opening to access inside the body; at least one second member (2) comprising a body wherein at least one part of the body of the second member (2) is located inside the first member (1) and at least another part of the body of the second member (2) is located outside the first member (1); at least one insulating material (3) having heat insulating property, provided inside the first member (1), wherein at least one part of the insulating material (3) is located between the hollow body of the first member (1) and body of the second member (2) to prevent a heat bridge forming between the first body (1) and second body (2).
In an exemplary embodiment, said first member (1) is in the form of a rectangular tube, wherein at least one part of a wall is removed. Said second member (2) is also in the form of a rectangular tube wherein at least one parts of each of two adjacent walls are removed. In this embodiment, width of the second member (2) is preferably less than the width of the first member (1), such that when at least one part of the second member (2) is located inside the first member (1), other parts of the second member (2) do not exceed the outer walls (1b) of the first member (1). In this configuration, insulating material (2) fills inside the first member (1) and prevents first member (1) and second member (2) to contact each other. Since insulating material (2) prevents first member (1) and second member (2) to contact each other, a heat bridge cannot be formed between the first member (1) and second member (2). Moreover, since at least one part of the second member (2) is located inside the first member (1), strength of the profile member (P) becomes high. Insulating material (3) may expand outside of the first material (1) so as to provide a rectangular shape to the profile member (P). Therefore, profile member (P) can be easily used as post or beam of a building. When the profile member (P) is used in a building, first member (1) or second member (2) faces the outer environment whereas other one faces the inside of the building. Since no heat bridge is formed between the first member (1) and second member (2), thanks to the insulating member (3), inside of the building is insulated from the outer environment efficiently. Although first member (1) and second member (2) are exampled as having rectangular body, they may be in any desired shape such as cylindrical, triangular as well as a complex shape (like omega -Q- shape). According to the shapes of the first member (1) and second member (2), said insulating material (3) may have receiving gap (3a) for reviewing at least one part of the first member (1) and/or second member (2).
In a preferred embodiment of the present application, said first member (1) is made from a metal. A preferred metal to be used in first member (1) is steel since steel has high mechanical strength. However, other metals such as aluminium or different alloys can be used. Similar to the first member (2), second member is preferably made from metal (such as steel, aluminium or an alloy). In an alternative embodiment, said first member (1) and/or second member (2) are made from wood. In this embodiment, natural wood (hardwood) or a processed wood (such as chipboard or MDF) can be used. Wood based components provide relatively high strength and have aesthetic looks. In another alternative embodiment, said first member (1) and/or second member (2) are made from composite materials. Composite materials, such as carbon fiber containing materials, are relatively easy to shape and have high mechanical strength. Yet in another alternative embodiment, first member (1) and second member (2) are made from different materials. For example first member (1) may be made from wood wherein second member (2) is made from metal.
In another preferred embodiment of the present application, said insulating material (3) is made from cellular expanded glass (such as glass foam). Although cellular expanded glass is preferable because of its thermal conductivity and compressive strength, any other material having thermal conductivity below 0,058 w/m2K and characteristic cylinder compressive strength above 2,0 Mpa can be used. In an alternative embodiment, said insulating material may be an expandable foam, such as polyurethane foam. In this embodiment, after at least one part of second member (2) is located inside the first member (1), space between the first member (1) and second member (2) is filled with expandable foam. In order to fill said space, first member (1) and/or second member (2) may comprise at least one filling hole (10). Said filling hole (10) reduces the total weight of the profile (P) and enables some electrical components (such as cables) to pass through the profile (P).
According to the present invention, a building comprising the above described profile member (P) is also provided. Said building comprises at least one base (B) comprising plurality of profile members (P) connected to each other and at least one panel (9) provided between the profile members (P); at least one ceiling (C) comprising plurality of profile members (P) connected to each other and at least one panel (9) provided between the profile members (P); and at least one side wall (D) comprising plurality of profile members (P) connected to each other and at least one panel (9) provided between the profile members (P). According to the desired shape of the building, different number of side walls (D) may be used. For example for a circular shaped building, only one side wall (D) can be used and for a rectangular shaped building, 4 walls can be used.
In order to construct the building, plurality of profile members (P) comprised by the base (B), ceiling (C) and side wall (D) are connected to each other. In order to maintain heat bridge free properties of the profile members (P), when a first profile member (P) is connected to a second profile member (P), first member (1) of the first profile member (P) only contacts with the first member (1) of the second profile member (P). Similarly, second member (2) of the first profile member (P) only contacts with the second member (2) of the second profile member (P). In order to provide such connection, first member (1) comprises at least one first connection hole (1a). Similarly, second member (2) comprises at least one second connection hole (2a). In order to attach two profile members (P) to each other, second connection holes (2a) of said profile members are aligned to each other and at least one connection element (7) (such as a bolt, screw or rivet) is passed through aligned second connection holes (2a). Moreover, in order to provide connection between the first connection holes (1a) of different profile members (P), at least one first connection means (4) is used. Said first connection means (4) comprises at least two forth connections holes (4a). At least one of the forth connection hole (4a) is aligned with the first connection hole (1a) of the first profile member (P) and least one another of the forth connection hole (4a) is aligned with the first connection hole (1a) of the second profile member (P). By inserting at least one connection element (7) (such as a bolt, screw or rivet) through the aligned first connection holes (1a) and forth connection holes (4a), a connection between the two profile members (P) is provided. As shown in figure 6, in order to connect the perpendicular profile members (P) to each other, said first connection means (4) may have an “L” shaped cross-section.
In another preferred embodiment of the present invention, said building further comprises at least one outer frame member (5) connected to the ends of profile members (P). In this embodiment, said outer frame member (5) is connected to either first member (1) or second member (P) of the profile members (P). In other words, an outer frame member (5) cannot connect to first member (1) of a profile member (P) and second member (2) of another (or same) profile member (P). This ensures there is no heat bridge between the first member (1) of a profile member (P) second member (2) of another (or same) profile member (P). Said outer frame member (5) comprises at least one fifth connection hole (5a). Thanks to said fifth connection hole (5a), outer profile member (5) is able to be connected to a first member (1) or a second member (2) through first connection hole (1a) or second connection hole (2a). When the building has a rectangular shape, three outer frame members (5) are connected to each other in the corners. In order to connect said three outer frame members (5), at least a second connection means (6) is used. Said second connection means (6) is preferably in the shape of a cube. Connections between the outer frame members (5) and second connection means (6) are provided by plurality of connection elements (7) (such as a bolt, screw or rivet). In another preferred embodiment of the present invention, second member (2) of a profile member (P) is shorter than the first member (1) of the same profile member (P). In this embodiment, as shown in figure 6, when two profile members (P) are connected to each other from their ends, it is ensured that, second member (2) of a profile member (P) is not in contact with the first member (1) of other profile member (P), or vice versa. In this embodiment, said insulating material (3) may comprise at least one third connection hole (3b). When two profile members (P) are connected to each other, third connection holes (3b) of said profile members (P) may be connected to each other by at least one connection element (7) (such as a bolt, screw or rivet).
In another preferred embodiment, panel (9) comprises at least one support element (8) and at least one filler provided at least one side of said support element (8). Said support element (8) is preferably in the form of meshed plate. In order to provide the panel (9), said support element (8) is located between profile members (P) (for example as shown in figure 9, between 4 profile members (P)). Said support element (8) is in connection with first member (1) or second member (2) of each of the surrounding profile members (P). This configuration ensures that no heat bridge is formed between the first members (1) and second members (2) of the profile members. After the support element (8) is secured between the profile members (P), a filler is used preferably filling the two sides of the support element (8), up to the height of the profile members (P). As a result, a straight plane may be formed. Said filler preferably comprises heat insulating material. In a preferred embodiment, said filler and insulating material (3) have same structure. In another preferred embodiment, said filler is an expandable foam, such as polyurethane foam. In this embodiment, when support element (8) is secured between the profile members (P), at least one side (preferably both sides) of said support element (8) is filled with expandable foam.
Since profile member (P) of the present invention comprises an insulating material (3), located between the first member (1) and second member (2), forming a heat bridge between said first member (1) and second member (2) is prevented. Moreover, since at least one part of the second member (2) is located inside the first member (1), mechanical strength of the profile member is improved. Accordingly, a profile member (P) enabling high mechanical strength and heat insulation at the same time is provided.

Claims (26)

1. A profile member (P), suitable to be used in buildings, characterized by comprising;
- at least one first member (1) comprising a hollow body having at least one opening to access inside the body;
- at least one second member (2) comprising a body wherein at least one part of the body of the second member (2) is located inside the first member (1) and at least another part of the body of the second member (2) is located outside the first member (1);
- at least one insulating material (3) having heat insulating property, provided inside the first member (1), wherein at least one part of the insulating material (3) is located between the hollow body of the first member (1) and body of the second member (2) to prevent a heat bridge forming between the first body (1) and second body (2).
2. A profile member (P) according to claim 1, wherein said first member (1) is made from a metal.
3. A profile member (P) according to claims 1 or 2, wherein said second member (2) is made from a metal.
4. A profile member (P) according to claim 1, wherein said first member (1) is made from a wood.
5. A profile member (P) according to claims 1 or 4, wherein said second member (2) is made from a wood.
6. A profile member (P) according to claim 1, wherein said first member (1) is made from a composite material.
7. A profile member (P) according to claims 1 or 6, wherein said second member (2) is made from a composite material.
9
8. A profile member (P) according to any of the preceding claims, wherein said first member (1) and second member (2) are made from different materials.
9. A profile member (P) according to any of the preceding claims, wherein said insulating material (3) has thermal conductivity below 0,058 w/m2K and characteristic cylinder compressive strength above 2,0 Mpa.
10. A profile member (P) according to any of the preceding claims, wherein said insulating material (3) is made from cellular expanded glass.
11. A profile member (P) according to any one of the claims 1-10, wherein said insulating material is an expandable foam.
12. A profile member (P) according to claim 11 , wherein first member (1) and/or second member (2) comprise at least one filling hole (10).
13. A building comprising a profile member (P) according to any of the preceding claims.
14. A building according to claim 13, comprising at least one base (B) comprising plurality of profile members (P) connected to each other and at least one panel (9) provided between the profile members (P); at least one ceiling (C) comprising plurality of profile members (P) connected to each other and at least one panel (9) provided between the profile members (P); and at least one side wall (D) comprising plurality of profile members (P) connected to each other and at least one panel (9) provided between the profile members (P).
15. A building according to claims 13 or 14, wherein said first member (1) comprises at least one first connection hole (1a).
16. A building according to any one of the claims 13-15, wherein second member (2) comprises at least one second connection hole (2a).
17. A building according to any one of the claims 13-16, comprising at least one first connection means (4).
18. A building according to claim 17, wherein said first connection means (4) comprises at least two forth connections holes (4a).
19. A building according to any one of the claims 13-18, comprising at least one outer frame member (5) connected to the ends of profile members (P).
20. A building according to claim 19, wherein outer frame member (5) comprises at least one fifth connection hole (5a).
21. A building according to claims 19 or 20, comprising at least a second connection means (6).
22. A building according to any one of the claims 13-21 , wherein second member (2) of a profile member (P) is shorter than the first member (1) of the same profile member (P).
23. A building according to claim 22, wherein insulating material (3) comprises at least one third connection hole (3b).
24. A building according to any one of the claims 13-23, comprising at least one connection element (7).
25. A building according to any one of the claims 14-24, wherein said panel (9) comprises at least one support element (8) and at least one filler provided at least one side of said support element (8)
26. A building according to claim 25, wherein said filler comprises heat insulating material.
11
AU2020476144A 2020-11-03 2020-11-03 A profile member and a building comprising thereof Pending AU2020476144A1 (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
PCT/TR2020/051029 WO2022098316A1 (en) 2020-11-03 2020-11-03 A profile member and a building comprising thereof

Publications (1)

Publication Number Publication Date
AU2020476144A1 true AU2020476144A1 (en) 2023-05-25

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ID=81457296

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AU2020476144A Pending AU2020476144A1 (en) 2020-11-03 2020-11-03 A profile member and a building comprising thereof

Country Status (4)

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EP (1) EP4240923A4 (en)
AU (1) AU2020476144A1 (en)
CA (1) CA3191556A1 (en)
WO (1) WO2022098316A1 (en)

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE3531185C1 (en) * 1985-08-31 1986-12-11 Bauer, Eugen Constructional elements made of profiled sheet steel, for use as a beam or upright
FR2705708B1 (en) * 1993-05-24 1995-08-18 Tognoni Marcello Building sound insulation device.
DE102013200519A1 (en) * 2013-01-15 2014-07-17 Protektorwerk Florenz Maisch Gmbh & Co Kg Bauprofilelement
CN106917460A (en) * 2017-03-07 2017-07-04 四川省建筑设计研究院 A kind of structure and the prefabricated Side fascia of energy saving integrated and preparation method
WO2019088948A2 (en) * 2017-05-24 2019-05-09 Mustafa Demirel Modular ready-made structures with aluminum profile frame whose three axes immediately could be installed

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EP4240923A1 (en) 2023-09-13
WO2022098316A1 (en) 2022-05-12
CA3191556A1 (en) 2022-05-12
EP4240923A4 (en) 2024-07-03

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