AU2004243343A1 - Rockbolt - Google Patents
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- AU2004243343A1 AU2004243343A1 AU2004243343A AU2004243343A AU2004243343A1 AU 2004243343 A1 AU2004243343 A1 AU 2004243343A1 AU 2004243343 A AU2004243343 A AU 2004243343A AU 2004243343 A AU2004243343 A AU 2004243343A AU 2004243343 A1 AU2004243343 A1 AU 2004243343A1
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- elongate member
- rock bolt
- rock
- elongate
- drilling
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Description
WO 2004/106700 PCT/AU2004/000736 ROCK BOLT Technical Field The present invention relates to a rock bolt suitable for use in the mining and tunnelling industry. 5 Background Art Roof and wall support is a crucial aspect of mining and tunnelling operations. Mine and tunnel walls and roofs consist of rock strata, which must be reinforced to prevent the possibility of collapse. Rock bolts are 10 widely used for consolidating the rock strata. A rod is anchored and often tensioned in a hole drilled transversely through the rock strata for this purpose. Typically, the bolt is secured using a resin or cement based grouting fluid, which is inserted around the rod and activated. Self drilling rock bolts combine drilling and insertion of the bolt into the 15 drilled hole. Self drilling rock bolts typically have a drilling tip attached to the end of a tubular steel member so that the hole is drilled and the bolt inserted simultaneously. Self drilling rock bolts are not commonly used in the mining industry due to the high cost of the tubular steel that is used to provide both access to flushing and grouting fluids and the structural strength that is 20 required to consolidate the rock. The above discussion of background art is included to explain the context of the present invention. It is not to be taken as an admission that any of the documents or other material referred to was published, known or part of the common general knowledge in Australia at the priority date of any 25 one of the claims of this specification. Description of the Invention Throughout the description and claims of this specification, the word "comprise" and variations of that word, such as "comprising" and "comprises" 30 are not intended to exclude other additives, steps or integers. In a first aspect the present invention provides a rock bolt comprising first and second elongate members, the first elongate member comprising a WO 2004/106700 PCT/AU2004/000736 2 first end adapted to penetrate rock, and a second end adapted to provide attachment for actuating means, wherein the first elongate member is disposed at least partially, longitudinally inside the second elongate member. Typically the first end of the first elongate member comprises a drill bit 5 means. The first end of the first elongate member may be comprised of a hardened material suitable for drilling into a rock wall such as tungsten or titanium carbide. 10 In a second aspect the present invention provides a rock bolt comprising first and second elongate members, the first elongate member comprising a first end adapted to receive means to penetrate rock, and a second end adapted to provide attachment for actuating means, wherein the first elongate member is disposed at least partially, longitudinally inside the 15 second elongate member. Means may also be provided for restricting movement of the first elongate member relative to the second elongate member. In an embodiment, the second elongate member is adapted for transverse expansion along at least a portion of its length. 20 In one embodiment the first elongate member comprises a portion of greater transverse dimension than the at least portion of the second elongate member adapted for transverse expansion. In another embodiment, the second elongate member comprises at least a portion adapted for transverse expansion, and the means for 25 penetrating rock comprises a portion of greater transverse dimension than the at least portion of the second elongate member adapted for transverse expansion. In an embodiment, an attachment means is provided at the second end of the first elongate member to provide attachment for actuating means. 30 In a further embodiment, on advancement of the attachment means towards the first end of the first elongate member, the attachment means is arranged to produce, either directly or indirectly, a transverse force in the WO 2004/106700 PCT/AU2004/000736 3 portion of the second elongate member adapted for transverse expansion thereby causing transverse expansion thereof. The first elongate member can be, for example, a hollow rod having a circular cross-section, a solid rod having a circular cross-section, a hollow 5 rod having a non-circular cross-section or a solid rod having a non-circular cross-section. Further, the first elongate member can feature a smooth axially outer surface or alternatively a rough or irregular surface, the rough or irregular surface providing additional bonding between grout and the first elongate member. 10 The second elongate member can be, for example, a hollow rod having a circular cross-section or a hollow rod having a non-circular cross section. The inner and outer surfaces of the second elongate member can be smooth or alternatively a rough or irregular surface, the rough or irregular surface providing additional bonding between grout and the second elongate 15 member and between the second elongate member and the rock face. Further, the second elongate member can be corrugated to provide additional bonding between grouting fluid and the second elongate member, the corrugation providing stress transfer between the inner and outer surface of the sleeve. The corrugations may be helical or radial and the depth of the 20 corrugations may be proportional to the radius of the second elongate member. The first elongate member may be comprised of an elevated tensile strength material, such as steel, suitable for acting as a structural member. The first elongate member may be comprised of an elevated tensile 25 strength material such as fibreglass, suitable for acting both as a structural member, and which can be cut through once the bolt has been positioned in the rock face by drilling. This allows a rock face that has been bolted to be subsequently excavated. In an embodiment, the first and second elongate members are 30 arranged to cause expansion of the portion of the second elongate member adapted for transverse expansion by longitudinal advancement of the first end of the first elongate member toward the second elongate member.
WO 2004/106700 PCT/AU2004/000736 4 Preferably, the second elongate member comprises at least one expansion shell. The second elongate member may be comprised of a material such as a metal or a composite of multiple elongate metal members and a lower 5 cost plastic tube, having enough longitudinal axial rigidity to allow engagement of the expansion shells. Alternatively, the second elongate member may comprise a plastic tube with a discontinuous steel end collar. In one embodiment, at least one expansion shell is transversely expanded as the attachment means is advanced towards the first end of the 10 first elongate member. In another embodiment, the expansion shells are arranged to transversely expand as the first end of the first elongate member is advanced toward the expansion shells. 15 In another embodiment, the expansion shells are arranged to expand as they are advanced toward the first end of the first elongate member. In an embodiment, the unexpanded transverse dimension of the expansion shells comprises a portion of lesser transverse dimension than the first elongate member, which is advanced longitudinally into contact with the 20 first elongate member. The transverse force caused by this contact causes expansion of the one or more expansion shells in an embodiment. A channel may be provided between the first and second elongate members through which flushing fluids for drilling can be passed and grout can be injected, providing extra reinforcement and corrosion protection. 25 The first end of the first elongate member may include one or more access channels allowing the influx and efflux of materials. The second end of the first elongate member may include one or more access channels allowing the influx and efflux of materials. The access channels and first elongate member may be forged. 30 In one embodiment, the first end of the first elongate member comprises a drill bit means, and the drill bit means may include at least one WO 2004/106700 PCT/AU2004/000736 5 access channel to allow the influx and efflux of materials during drilling and grouting. A cavity may be provided, extending between the first and second elongate members, to allow fluid flow between the first and second ends of 5 the first elongate member. The cavity may extend longitudinally between the first and second elongate members. The cavity may be annular. The second elongate member may include a material such as a metal or a composite of multiple elongate metal members and a lower cost plastic tube. Alternatively, the second elongate member may include a plastic tube. 10 Preferably, the plastic tube is made from a long life plastic such as polyethylene. The plastic is non-corroding and, should a crack form in the grout, the plastic tube acts as a barrier stopping the crack so that it does not allow water to reach the bolt and corrode it, which would reduce the life of the rock bolt. 15 In an embodiment, the second end of the first elongate member is further adapted to provide attachment to a first end of a third elongate member, and the second elongate member includes a second end adapted to provide attachment to the first end of a fourth elongate member. Typically, the first elongate member is arranged to be lockable to the 20 third elongate member to substantially prevent relative rotation between the two in at least one rotational direction when locked together. The rock bolt may additionally comprise a third elongate member and a fourth elongate member. The actuating means may comprise rotational driving means 25 removably connected to the attachment means for advancing the drill bit means rotatably through rock in a first rotational direction and for also bringing the first elongate member portion, or the rock penetrating means portion, of greater transverse dimension than the portion of the second elongate member adapted for transverse expansion, into engagement with 30 the portion of the second elongate member adapted for transverse expansion, in the first rotational direction.
WO 2004/106700 PCT/AU2004/000736 6 Alternatively, the actuating means comprises rotational driving means removably connected to the attachment means for advancing the drill bit means rotatably through rock in a first rotational direction and for bringing the first elongate member portion, or the rock penetrating means portion, of 5 greater transverse dimension than the portion of the second elongate member adapted for transverse expansion, into engagement with the portion of the second elongate member adapted for transverse expansion, in a second rotational direction. Typically the grout is injected into the cavity between the first and 10 second elongate members after drilling and transverse expansion of the second elongate member. In a third aspect, the present invention provides rock bolt extension means comprising third and fourth elongate members, the third elongate member comprising a first end adapted to provide attachment to a second 15 end of a first elongate member of a rock bolt according to any one of the previous aspects, and a second end adapted to provide attachment for actuating means and further adapted to provide attachment to a first end of a fifth elongate member, and the fourth elongate member comprising a first end adapted to provide attachment to a second end of a second elongate 20 member of a rock bolt according to any one of the previous aspects, and a second end adapted to provide attachment to a first end of a sixth elongate member, wherein the third elongate member is disposed at least partially, longitudinally inside the fourth elongate member. A cavity may be provided, extending longitudinally between the third 25 and fourth elongate members, to allow fluid flow between the first and second ends of the third elongate member. In an embodiment, the third and fifth elongate members are the same, and the fourth and sixth elongate members are the same. 30 In a fourth aspect the present invention provides a rock bolt kit comprising first and second elongate members and rock penetrating means adapted to be received by the first end of the first elongate member, the first WO 2004/106700 PCT/AU2004/000736 7 elongate member comprising a first end adapted to receive the rock penetrating means, and a second end adapted to provide attachment for actuating means, wherein the first elongate member is adapted to be disposed at least partially, longitudinally inside the second elongate member. 5 In one embodiment, the second elongate member is adapted for transverse expansion along at least a portion of its length. In one embodiment, the first elongate member comprises a portion of greater transverse dimension than the portion of the second elongate member adapted for transverse expansion. 10 In another embodiment, the rock penetrating means comprises a portion of greater transverse dimension than the portion of the second elongate member adapted for transverse expansion. In a further alternative, an attachment means is provided at the second end of the first elongate member to provide attachment for actuating 15 means and wherein on advancement of the attachment means towards the first end of the first elongate member, the attachment means is arranged to produce either directly or indirectly a transverse force in the portion of the second elongate member adapted for transverse expansion thereby causing transverse expansion thereof. 20 In one preferred embodiment, the attachment means comprises an internally threaded collar mounted on a threaded portion of the first elongate member. The second elongate member can be, for example, a hollow rod having a circular cross-section or a hollow rod having a non-circular cross 25 section, the hollow rod having inner and outer surfaces. The inner and outer surfaces of the second elongate member can be smooth or alternatively a rough or irregular surface, the rough or irregular surface providing additional bonding between grout and the second elongate member. The second elongate member may be corrugated to provide stress 30 transfer between the inner and outer surface of the second elongate member.
WO 2004/106700 PCT/AU2004/000736 8 The first elongate member may be comprised of an elevated tensile strength material such as steel, suitable for acting as a structural member. The first elongate member and/or second elongate member may be comprised of an elevated tensile strength material such as fibreglass, 5 suitable for acting both as a structural member and which can be cut through once the bolt has been positioned in the rock face by drilling. This allows the rock face that has been bolted to be subsequently excavated. Preferably the second elongate member comprises at least one expansion shell. 10 Other preferable features of the rock bolt kit may be provided as for the rock bolt of the previous aspects of the invention. In a fifth aspect the present invention provides rock penetrating means comprising a cutting element and means for attaching the rock penetrating 15 means to a rock bolt according to the second aspect of the invention. The rock penetrating means may also comprise means for expanding the second elongate member of a rock bolt according to any one of the preceding aspects of the invention wherein the first end of the first member is adapted to receive means to penetrate rock. 20 In another embodiment, the rock penetrating means comprises a portion of greater transverse dimension than a portion of the second elongate member adapted to restrict longitudinal movement of the second elongate member. A plate may be provided attached to the first elongate member, the 25 plate being arranged to substantially prevent relative rotation of the attachment means and first elongate member in a first direction of rotation. In a sixth aspect the present invention provides a method of drilling, the method comprising (a) drilling a drilling member, the drilling member 30 comprising first and second elongate members, the first elongate member being disposed at least partially, longitudinally inside the second elongate member, the first elongate member comprising a first end adapted to WO 2004/106700 PCT/AU2004/000736 9 penetrate rock and a second end adapted to provide attachment for actuating means, into a rock face, while flushing a first fluid between the first elongate member, second elongate member and rock face in the region of the first end of the first elongate member; and (b) removing the drilling 5 member from the rock once a hole of the desired depth has been drilled. The fluid may be a cooling and/or flushing fluid, which may be a liquid (e.g. water) or a gas (e.g. air). The fluid may be injected through one or more access channels. The first elongate member could comprise a first end adapted to 10 receive means to penetrate rock, such as a drill bit. This would allow replacement of the drill bit due to wear or to suit specific conditions. In a seventh aspect, the present invention provides a method of installing a rock bolt, the method comprising (a) drilling the rock bolt, the rock 15 bolt comprising first and second elongate members, the first elongate member being disposed at least partially, longitudinally inside the second elongate member, the first elongate member comprising a first end adapted to penetrate rock and a second end adapted to provide attachment for actuating means, into a rock face, while flushing a first fluid through a cavity 20 between the first elongate member and second elongate member and past the rock face in the region of the first end of the first elongate member, (b) injecting a grouting fluid between the first elongate member, second elongate member and rock face, and (c) waiting a preset time period for the grouting fluid to set. 25 In an eighth aspect, the present invention provides a method of installing a rock bolt, the method comprising (a) drilling the rock bolt, the rock bolt having first and second elongate members, the first elongate member being disposed at least partially, longitudinally inside the second elongate 30 member, the first elongate member comprising a first end adapted to penetrate rock and a second end adapted to provide attachment for actuating means, into a rock face while flushing a first fluid through a cavity WO 2004/106700 PCT/AU2004/000736 10 between the first elongate member and second elongate member and past the rock face in the region of the first end of the first elongate member, (b) providing an extension rod comprising third and fourth elongate members, the third elongate member comprising a first end adapted to lock with the 5 second end of the first elongate member so as to substantially prevent relative rotation between the first elongate member and the third elongate member in at least the rotational direction of drilling, and the fourth elongate member comprising a first end adapted attach to the second end of the second elongate member, (c) extending the length of the first elongate 10 member by locking the first end of the third elongate member into the second end of the first elongate member, (d) extending the length of the second elongate member by attaching the first end of the fourth elongate member to the second end of the second elongate member, (e) repeating (a), (b), (c) and (d) until a suitable depth has been reached, (f) injecting a grouting fluid 15 between the first elongate member, second elongate member, extension rod and rock face, and (g) waiting a preset time period for the grouting fluid to set. The method could further include using rock bolt having a first elongate member also comprising a first end adapted to penetrate rock and a 20 portion of greater transverse dimension than a portion of the second elongate member adapted for transverse expansion. The method could further include tensioning the rock bolt via an internally threaded collar. The first fluid may be a cooling and flushing fluid, and the fluids may 25 be injected through one or more access channels. The method could further include passing the fluids through a cavity extending between the third and fourth elongate members to the cavity between the first and second elongate members and past the rock face in the region of the first end of the first elongate member. 30 The second elongate member of the rock bolt used in the method may additionally include a portion adapted for transverse expansion. In this case, before (b), the second elongate member may be moved longitudinally WO 2004/106700 PCT/AU2004/000736 11 relative to the first end of the first elongate member, to cause the portion adapted for transverse expansion to expand transversely and retain the bolt in the rock face. The longitudinal movement may be caused by relative rotation of the first and second elongate members, causing threads on the 5 first and second elongate members to push the second elongate member toward the first end of the first elongate member. The longitudinal movement may be caused by relative rotation of the first and second elongate members, pushing the second elongate member toward the first end of the first elongate member, causing expansion of the 10 portion adapted for transverse expansion. The rock bolt used in the method may be rotationally advanced in a first rotational direction and the portion of greater transverse dimension than the portion of the second elongate member adapted for transverse expansion is then brought into engagement with the portion of the second 15 elongate member adapted for transverse expansion by rotation in the first rotational direction. Alternatively, the rock bolt used in the method may be rotationally advanced in a first rotational direction and the portion of the first elongate member greater transverse dimension than the portion of the second 20 elongate member adapted for transverse expansion is then brought into engagement with the portion of the second elongate member adapted for transverse expansion by rotation in a second rotational direction opposed to the first rotational direction. The rock bolt may then be tensioned by further relative rotation of the 25 elongate members. The fluids may be liquid (e.g. water) or a gas (e.g. air). The fluids may be injected through one or more access channels in the second end of the first elongate member. In an embodiment, the fluids are injected through the one or more 30 access channels in the second end of the first elongate member into a cavity between the first and second elongate members and the fluids exit the cavity through one or more further access channels in the region of the first end of WO 2004/106700 PCT/AU2004/000736 12 the first elongate member before passing into a second cavity between the second elongate member and the rock face. The second elongate member of the rock bolt used in the method may be comprised of a low strength material and, in this embodiment, before (b), 5 the second elongate member is brought into engagement with the portion of the first elongate member adapted to penetrate rock by rotation in a first rotational direction, to cause the second elongate member to distort by the lateral force acting on the second elongate member and make at least one portion of the second elongate member come into contact with the rock face. 10 According to a ninth aspect of the invention, there is provided a method of drilling, the method comprising (a) drilling a rock bolt, the rock bolt having first and second elongate members, the first elongate member being disposed at least partially, longitudinally inside the second elongate member, 15 the first elongate member comprising a first end adapted to penetrate rock and a second end adapted to provide attachment for actuating means, into a rock face while flushing a fluid between the first elongate member, second elongate member and rock face in the region of the first end of the first elongate member, (b) providing an extension rod comprising third and fourth 20 elongate members, the third elongate member comprising a first end adapted to lock with the second end of the first elongate member so as to substantially prevent relative rotation between the first elongate member and the third elongate member in at least the rotational direction of drilling, and the fourth elongate member comprising a first end adapted attach to the 25 second end of the second elongate member, (c) extending the length of the first elongate member by rotatably locking the first end of the third elongate member into the second end of the first elongate member, (d) extending the length of the second elongate member by attaching the first end of the fourth elongate member to the second end of the second elongate member, (e) 30 repeating (a), (b), (c) and (d) as necessary until a suitable depth has been reached, and (f) removing the at least one extension rod and the rock bolt from the rock.
WO 2004/106700 PCT/AU2004/000736 13 According to a tenth aspect, there is provided a method of installing a rock bolt, the method comprising: (a) drilling the rock bolt, the rock bolt comprising first and second elongate members, the first elongate member 5 comprising a first end adapted to penetrate rock and a second end adapted to provide attachment for actuating means and the second elongate member including a portion adapted for transverse expansion, into a rock face, and (b) causing relative movement of the first and second elongate members, to cause the portion adapted for transverse expansion to expand transversely 10 and retain the bolt in the rock face. According to an eleventh aspect, there is provided a method of installing a rock bolt, the method comprising: (a) drilling the rock bolt, the rock bolt comprising first and second elongate members, the first elongate 15 member comprising a first end adapted to penetrate rock and a second end adapted to provide attachment for actuating means and the second elongate member including a portion adapted for transverse expansion, into a rock face, (b) providing an extension rod comprising third and fourth elongate members, the third elongate member comprising a first end adapted to lock 20 with the second end of the first elongate member so as to substantially prevent relative rotation between the first elongate member and the third elongate member in at least the rotational direction of drilling, and the fourth elongate member comprising a first end adapted attach to the second end of the second elongate member, (c) extending the length of the first elongate 25 member by rotatably locking a third elongate member into the second end of the first elongate member, (d) extending the length of the second elongate member by attaching the first end of the fourth elongate member to the second end of the second elongate member; (e) repeating (a), (b), (c) and (d) as necessary until a suitable depth has been reached; and (f) causing 30 relative movement of the first and second elongate members, to cause the portion adapted for transverse expansion to expand transversely and retain the bolt in the rock face.
WO 2004/106700 PCT/AU2004/000736 14 According to a twelfth aspect, the present invention provides a self drilling rock bolt having opposite first and second ends and a shaft extending between the ends, the first end being adapted to penetrate rock and the 5 second end being adapted to be connected to a drilling apparatus to allow rotation of and thrust to the bolt, a sleeve extending along and around the shaft, and a passage formed between the sleeve and the shaft to allow fluid to be passed along the bolt shaft. With this arrangement, drilling fluid may be passed along the bolt shaft 10 and across the first end to assist in flushing of material from the rock face during drilling. This fluid may be water, or similar liquid, in a wet drilling process, or may be air in a vacuum drilling process. Also, the fluid may forced along the passage to the first end, or alternatively may be drawn from the first end towards the second end. 15 In one embodiment, the first end incorporates at least one drill tip that extends radially from the bolt axis a distance greater than the sleeve. With this arrangement, in use, an outer passage is formed between the side of the drilled hole and the sleeve. The forming of an outer passage promotes a circulation path in the drilled hole where fluid can be directed towards the first 20 end through one passage and passes from the first end to exit the hole along the other passage. Also, the passages are used introduce grout into the drilled hole and are also able to be filled to promote adequate bonding of the bolt to the rock. In another embodiment, the self drilling rock bolt further comprises a 25 drill bit which is connected to an end of the shaft and incorporates the drill tip thereon. The sleeve may be deformable upon the application of an axial force towards the first end of the sleeve and when so deformed, the sleeve extends radially beyond the drill tip. 30 The rock bolt may further comprise an engaging surface in which the sleeve is deformed on relative movement of the sleeve across the engaging surface.
WO 2004/106700 PCT/AU2004/000736 15 Alternatively, the engaging surface may be located on the drill bit. The sleeve may be deformable under axial compression or the sleeve may incorporate at least one weakened area that facilitates deformation of the sleeve. 5 The at least one weakened area may be in the form of a slit formed in the sleeve. The self drilling rock bolt may further comprise an anchoring device which is operative to retain the rock bolt when located in a drilled hole. In one embodiment, the anchoring device is located proximate the first 10 end and is operative in response to axial movement of the shaft relative to the sleeve. In one embodiment the anchoring device is in the form of at least one expansion shell that is displaceable radially outwardly. In one form, the rock bolt incorporates an engaging surface and the at 15 least one expansion shell becomes operative on movement of the engaging surface across an inner surface of the at least one expansion shell. In another embodiment, the self drilling rock bolt further comprises a collar piece that extends about the shaft adjacent its second end and is displaceable axially along the bolt shaft. 20 The sleeve may be displaceable along the shaft in response to movement of the collar piece along the shaft. The collar piece may be connected to the shaft by an external thread on the shaft that engages with and a complementary inner thread of the collar piece. 25 In one embodiment, the rock bolt is adapted to be connected to the drilling apparatus by connection of the drilling apparatus with the collar piece. To allow fluid to be passed along the bolt shaft, openings are provided to the passage. In one form, these openings are provide at, or adjacent to, the respective ends of the sleeve. Further, a channel may be provided that 30 allows fluid to be introduced into the passage through the collar piece. Another channel may be formed adjacent the first end to facilitate the flow of fluid between the passage and the drill tip.
WO 2004/106700 PCT/AU2004/000736 16 At least part of the channel that extends to the drill tip may be located within the rock bolt. In an embodiment, the shaft of the self drilling rock bolt is load bearing on installation of the rock bolt and may be formed from a steel rod. 5 The sleeve of the self drilling rock bolt may be formed from plastic. In one embodiment, the self drilling rock bolt further comprises an abutment member located proximate the second end, the abutment member being displaceable along the shaft and having an abutment surface that faces towards the first end and projects radially from the bolt axis a distance 10 greater than the drill tip. In another embodiment, the drill shaft and sleeve of the self drilling rock bolt are each formed from a plurality of sections that are connected together. In a thirteenth aspect, the present invention provides a drill bit 15 comprising a bit body having opposite ends and a wall surface extending between the ends, at least one drill tip located at one end and the bit being adapted to be connected to a drill rod at the other end, wherein a least one channel extends from the wall surface to the at least one drill tip. The drill bit may further include a wall portion from the wall surface 20 that tapers outwardly towards the one end. According to a fourteenth aspect of the invention, there is provided a method of stabilising rock, comprising drilling a hole into the rock using a self drilling rock bolt having a drilling end and an opposite end connected to a drilling apparatus, providing drilling fluid to the drilling end during drilling of 25 the hole by conveying fluid along the outer surface of the bolt shaft, and fixing the rock bolt within the hole to stabilise the rock. The drilling fluid may be guided along the shaft in a passage defined by a sleeve disposed around and along the shaft. In an embodiment, a further passage is formed between the sleeve 30 and the side of the drilled hole and drilling fluid is caused to flow to the drilling end through one passage and to be removed from the hole through the other passage.
WO 2004/106700 PCT/AU2004/000736 17 The drilling fluid may be pumped to the drilling end from the second end, or the fluid may be drawn towards the second end under a suction arrangement. Grout may be introduced into the hole to fix the rock bolt to the rock. 5 The rock bolt may be initially anchored within the hole prior to introducing grout into the hole. Embodiments of the invention will now be described, by way of example only, with reference to the accompanying drawings. It is to be 10 understood that the particularity of the drawings and embodiments does not supersede the generality of the preceding description of the invention. Brief Description of the Accompanying Drawings Figures la and b show a rock bolt of an embodiment of the invention. 15 Figure 2 shows a rock bolt with expansion shells engaged. Figures 3a, b and c show an alternative rock bolt of an embodiment of the invention. Figures 4a, b, c and d show a further alternative rock bolt of an embodiment of the invention. 20 Figures 5a, b and c show another alternative rock bolt of an embodiment of the invention. Figures 6a, b, c and d show an alternative rock bolt of an embodiment of the invention. Figures 7a, b and c show an alternative rock bolt of an embodiment of 25 the invention. Figures 8a, b and c show an alternative rock bolt of an embodiment of the invention. Figures 9a and b show a drill of an embodiment of the invention. Figures 10a, b and c show a further alternative rock bolt of an 30 embodiment of the invention.
WO 2004/106700 PCT/AU2004/000736 18 Figures 11a, b and c show another alternative rock bolt of an embodiment of the invention. Best and Other Methods of Carrying Out the Invention 5 Figure la shows a rock bolt 10 of an embodiment of the invention comprising: a first elongate member, or shaft, 11 and a second elongate member, or sleeve, 12, wherein the first elongate member 11 is disposed at least partially, longitudinally inside the second elongate member 12, the first 10 elongate member 11 comprising a first end 13, at a first end of the bolt 10, in the form of means, in the present embodiment a drill tip, adapted to penetrate rock and a second end 14, at a second end of the bolt which is threaded with an external thread and provided with a collar piece 15 which has an internal, or complementary inner, thread adapted to provide 15 attachment for actuating means by a hexagonal engaging region shown in Figure lb. The second elongate member 12 is adapted for transverse expansion along at least a portion of its length through provision of an anchoring device in the form of expansion shells 16. In operation, as shown in Figure 2, the rock bolt 10 of Figure 1 is 20 drilled into the rock wall by attaching a drilling apparatus (not shown) to the internally threaded collar piece 15 and rotating threaded collar piece 15, first elongate member 11 and drill bit means 13. A cavity, or passage, 17 between elongate members 11 and 12 can be provided, and used to transmit water or air while drilling to flush out drilling residue and reduce the 25 temperature of the drill bit means 13. Following drilling and insertion of the rock bolt 10 into the rock internally threaded collar piece 15 is reverse rotated causing the internally threaded collar piece 15 to advance towards the first end 13 of the first elongate member 11 along the complementary external thread provided thereon. Advancement of collar piece 15 by an axial force 30 thereon forces collinear advancement towards the first end of second elongate member 12. Advancement of second elongate member 12 brings the anchoring device, in the present embodiment expansion shells 16, into WO 2004/106700 PCT/AU2004/000736 19 engagement with a portion of first elongate member 11 of greater transverse dimension than the unexpanded transverse dimension of the expansion shells 16. The transverse force caused by this engagement causes deformation in the form of transverse expansion of the expansion shells 16 5 thereby wedging the rock bolt 10 in the hole drilled by drill bit means 13. The anchoring device in the form of expansion shells 16 incorporates at least one weakened area in the form of a slit in the second elongate member 12. The second end 14 of first elongate member 11 may be adapted (by providing a pin such as a cotter or spring pin attached through the end of first elongate 10 member 11 for example) so that threaded collar piece 15 cannot be removed. Grout can also be injected into the cavity, or passage, 17 between the elongate members for additional reinforcement. Figures 3a, b and c show a rock bolt 20 of an embodiment of the 15 invention comprising a first elongate member, or shaft, 21 and a second elongate member, or sleeve, 22. The first end of the first elongate member 21 comprises, as rock penetrating means, or drill bit, an integral drill tip 23 in the form of a wedge cutting head, which extends radially from the bolt axis by a distance greater than that of the second elongate member. The second 20 end of first elongate member 21 comprises an externally threaded portion 24 upon which is internally, or complementary inner, threaded nut, or collar piece, 25. Second elongate member 22 is comprised of an elongate hollow tube 26 having a low strength wall and higher strength expansion shells, or anchoring device, 27 located at one end. The first ends of the first and 25 second elongate members 21, 22 correspond to a first end of the bolt 20. Figure 3a shows the first elongate member 21 separated from the second elongate member 22. Figure 3b shows the rock bolt 20 drilling into a wall in a first rotational direction by means of drill tip 23 and a drill actuating means, or drilling 30 apparatus, (not shown) acting on nut 25. The end of elongate member 21 is adapted (by providing a plate attached to the end of first elongate member 21 for example) so that nut 25 cannot be removed. First elongate member WO 2004/106700 PCT/AU2004/000736 20 21 is disposed partially within second elongate member 22 with drill tip 23 protruding above expansion shells 27. Drill tip 23 is dimensioned to drill a hole large enough to receive both the first elongate member 21 and second elongate member 22. At the desired depth, nut 25 is tightened by turning the 5 nut 25 in a second rotational direction. A washer, or abutment member, 28 extends beyond the hole drilled in the wall so that tightening nut 25 pushes washer 28 into abutment with second elongate member 22 and then urges expansion shells 27 of second elongate member 22 into abutment with drill tip 23. Washer 28 has an abutment surface that faces toward the first end of 10 the bolt and projects radially from the bolt axis a distance greater than the drill tip 23. Drill tip 23 has a splayed portion of larger external (radial) dimension than the internal dimension of expansion shells 27 so that as tightening nut 25 urges expansion shells 27 against drill tip 23, expansion shells 27 expand to accommodate drill tip 23, this expansion forcing 15 expansion shells 27 into contact with the sides of the hole. Figure 3c shows rock bolt 20 at the end of this procedure with elongate hollow tube 26 having a low strength wall distorted, or deformed, by the axial force acting on the tube, and higher strength expansion shells 27 expanded into contact with the drilled hole wall. 20 Figure 4a shows another rock bolt 30 of an embodiment of the invention. Rock bolt 30 comprises a first elongate member, or shaft, 31 and a second elongate member, or sleeve, 32. First elongate member, or shaft, 31 is disposed partially, longitudinally inside second elongate member 32. First elongate member 31 comprises a first end, which comprises an external 25 thread 33, and a second end 34 comprising a drive element, or attachment means, 35 shown in plan view in Figure 4b in the section taken along line C C of Figure 4a. As shown in Figure 4b, drive element 35 is surrounded by access holes, or channels, 36. Second elongate member 32 comprises an anchoring device in the form of expansion shells 38 located at its second end 30 39. Rock penetrating means, or drill bit, in the form of drill tip 40 is internally threaded with a thread 41 that matches external thread 33 and comprises access holes 42 adjacent thread 41 and a central flushing hole 43 as shown WO 2004/106700 PCT/AU2004/000736 21 in the cross sections of Figures 4c and 4d taken along lines A-A and B-B respectively. External thread 33 includes a transversely oriented plate member 45 at the first end of first elongate member 31 to prevent counter rotation of the drill tip 40. Drill tip 40 comprises a tapered lower edge 44. 5 Drill tip 40 is attached to the first end, via external thread 33. Drill tip 40 protrudes beyond expansion shells 38 and is dimensioned to drill a hole of sufficient diameter to receive rock bolt 30. Flushing hole, or channel, 43 and access holes 36 and 42 allow influx and efflux of materials during drilling to assist the drilling process. Drilling is actuated by attachment of a drilling 10 mechanism, or apparatus, to drive element 35. When a hole of the required depth has been drilled, the drilling mechanism is counter-rotated, screwing external thread of the first end of first elongate member 31 into thread 41 to urge drill tip 40 against expansion shells 38 causing expansion shells 38 to expand. Plate member 45 stops any further relative rotation of the drill tip 40 15 to prevent first elongate member being rotated out of drill tip 40 during drilling. Figure 5a shows a further rock bolt 50 of the invention. Rock bolt 50 comprises a first elongate member, or shaft, 51 and a second elongate member, or sleeve, 52. First elongate member 51 is disposed partially, 20 longitudinally inside second elongate member 52. First elongate member 51 comprises a first end 53, and a second end 54, which is adapted to receive a nut, or collar piece, 54a that can receive a drill actuating means, or drilling apparatus, (not shown). Second end 54 comprises transversely oriented plate member 55 installed so that the nut 54a cannot be removed. First 25 elongate member 51 also comprises longitudinal grooves 56. Rock penetrating means in the form of drill bit means 60 is adapted to be butt welded at end 61 to first end 53 of first elongate member 51. Drill bit means 60 comprises a cutting head, or drill tip, 62 and an external thread 64 that matches internal thread 65 inside tapered collar, or engaging surface, 63. 30 The wider part of tapered collar 63 is disposed towards cutting head 62 and the narrower part towards end 61 and comprises access holes, or channels, 66. Further, tapered collar 63 of drill bit means 60, comprises channels 67 WO 2004/106700 PCT/AU2004/000736 22 and an internal thread 65 as shown in the cross section of Figure 5a taken along the line A-A. Drill bit means 60 is butt-welded to end 53. Drill bit means 60 protrudes beyond first end 57 of second elongate member 52, which is a portion adapted for transverse expansion, or anchoring device, in 5 the present embodiment. The lower edge of tapered collar 63 allows drill bit means 60 to pass inside second elongate member 52 until the width of tapered collar 63 matches the inner diameter of second elongate member 52. Drill bit means 60 is dimensioned to drill a hole of sufficient diameter to receive rock bolt 50. Grooves, or channels, 56 allow influx and efflux of 10 materials during drilling to assist the drilling process. Drilling is actuated by attachment of the drilling apparatus to nut 54a. When a hole of the required depth has been drilled, the drilling apparatus is counter rotated to urge nut 54a against washer, or abutment member, 58 and washer 58 against the wall. Continued counter rotation of nut 54a urges the tapered collar 63 15 against first end 57 of second elongate member 52 by pulling the first elongate member 51 back out of the wall while retaining the second elongate member in position, causing anchoring device, or first end, 57 to expand into engagement with the hole wall. 20 Figure 6a shows a rock bolt 70 of a fifth embodiment of the invention. Where parts of the rock bolt correspond to those of the third aspect, the reference numerals of Figure 5a have been used. The rock bolt 70 comprises a first elongate member, or shaft, 71 and a second elongate member, or sleeve, 72. First elongate member 71 is disposed partially, 25 longitudinally inside second elongate member 72. First elongate member 71 comprises a first end 73A, and a second end 73B, which is adapted to receive nut, or collar piece, 54a that can receive a drill actuating means, or drilling apparatus, (not shown). Second end 73B comprises a substantially 'T' shaped bore 55A to allow influx and efflux of materials during drilling to 30 assist the drilling process. The first and second ends of the first and second elongate members 71, 72 correspond to first and second ends of the rock bolt 70. Nut 54a is welded to the first elongate member 71 so that the nut WO 2004/106700 PCT/AU2004/000736 23 54a cannot be removed and so that turning the nut 54a also turns the first elongate member 71. The first end 73A of first elongate member 71 comprises means 74 adapted to penetrate rock in the form of a drill bit. Drill bit means 74 comprises a cutting head or drill tip 75 and channels 76 to 5 provide a return path for the flushing and grouting fluids, shown in the cross section of Figure 6c taken along the line A-A. Drill bit 74 is suitably attached to the first end 73A of first elongate member 71 e.g. by brazing, butt-welding, forging or the like. Drill bit 74 protrudes beyond end 73C of second elongate member 72. Drill bit 74 is dimensioned to drill a hole of sufficient diameter 10 to receive rock bolt 70. Second elongate member 71 is corrugated, the corrugation providing stress transfer between inner and outer surfaces of the second elongate member 71. The corrugations may be helical or radial and the depth of the corrugations is proportional to the radius of the second elongate member. Figure 6d shows the corrugations of second elongate 15 member 72 in detail. The second elongate member has corrugations on its inner and outer surface; the corrugation is defined by its peak 79a and trough 79b. The corrugations have sufficient amplitude so that the notional centre line in Figure 6d enters the regions of both the peak 79a and trough 79b. Bolts according to any of the embodiments described above and 20 below may also include the corrugated second elongate member. Second elongate member 72 is suitably held in place e.g. by: a tapered collar, or engaging surface; washer, or abutment member; or the like. Drilling is actuated by attachment of a drilling mechanism, or apparatus, [not shown] to nut 54a and rotating the first elongate member 71 and drill bit 25 74 in a first rotational direction. Engagement of the drill bit means 74 with the rock requires the application of longitudinal (axial) pressure against the rock face in conjunction with the rotational action of the drilling apparatus. During drilling the drill bit 74 is cooled with a cooling fluid, which is injected in a second cavity 78 between the rock face and second member 72. The 30 cooling fluid flows into and out of the second cavity 78 between the rock face and second member. When a hole of the required depth has been drilled, grouting fluid is injected into a first cavity, or passage, 77, which is annular, WO 2004/106700 PCT/AU2004/000736 24 between the first and second member until the first cavity 77 is filled with grouting fluid. Grouting fluid may also be injected into the second cavity 78. The cooling fluid may also be injected into, or flow out of the first cavity. A circulation path between the first and second cavities may occur. The bolt 70 5 is then left to set in the grouting fluid. In general, such a T type channel in the first elongate member could be used in any embodiment of the invention shown. Such a channel is particularly used where a cotter pin is not used to secure the nut to the first elongate member. 10 Figure 7a shows a rock bolt 80 of an alternative version of the sixth embodiment of the invention. Where parts of the rock bolt correspond to those of the fifth and sixth aspects, the reference numerals of Figures 5a and 6a have been used. The rock bolt 80 comprises a first elongate member, or shaft, 81 and a second elongate member, or sleeve, 82. First elongate 15 member 81 is disposed partially, longitudinally inside second elongate member 82. Preferably, the expandable end collar 87 is made of an elevated compressive strength material such as steel. First elongate member 81 comprises a first end 83A, and a second end 83B, which is adapted to receive nut, or collar piece, 54a that can receive a drill actuating 20 means, or drilling apparatus (not shown). First end 83A of second elongate member 82 comprises an anchoring device in the form of an expandable end collar 87 to expand into contact with the sides of the drilled hole. Second end 83B comprises transversely oriented pin 55A such as a cotter or spring pin installed below nut 54a and through first elongate member 81 so that the 25 nut 54a in one direction cannot be removed and so that turning the nut 54a also turns the first elongate member 81. First elongate member 81 also comprises access channels in the form of longitudinal grooves 56. The first end 83A of first elongate member 81 comprises drill bit means 84 adapted to penetrate rock. 30 Drill bit means 84 comprises a cutting head, or drill tip, 85 and tapered collar, or engaging surface, 86. The wider part of tapered collar 86 is disposed towards cutting head 85 and the narrower part towards end collar WO 2004/106700 PCT/AU2004/000736 25 87 and comprises access holes, or channels, 87A. Further, tapered collar 86 of drill bit means 84, comprises channels 90 of lesser radial extent that the rest of the tapered collar 86, to provide a return path for the flushing and grouting fluids, shown in the cross section of Figure 7a taken along the line 5 A-A. Drill bit means 84 is suitably attached to tapered collar 86 e.g. by brazing, butt welding forging or the like. Tapered collar 86 protrudes beyond end 83C of second elongate member 82. The lower edge of the taper of collar 86 allows tapered collar 86 to pass inside second elongate member 82 until the width of collar 86 matches the inner diameter of second elongate 10 member 82. Drill bit means 84 is dimensioned to drill a hole of sufficient diameter to receive rock bolt 80. Access channels in the form of grooves 56 allow influx and efflux of materials during drilling to assist the drilling process. Drilling is actuated by attachment of a drilling mechanism, or apparatus, [not shown] to nut, or collar piece, 54a and rotating the first elongate member 81 15 and drill bit means 84 in a first rotational direction. Engagement of the drill bit means 84 with the rock requires the application of longitudinal (axial) pressure against the rock face in conjunction with the rotational action of the drilling apparatus. During drilling, the drill bit means 84 is cooled with a fluid which is a cooling fluid, and which is injected through access channels 56 at 20 the second end 83B of the first elongate member 81. The cooling fluid flows in a first cavity, or passage, 88 between the first and second member and flows out of the first cavity 88 through access channels 87A and a flushing hole 91 in the drill bit means 84 before being flushed back in a second cavity 89 between the rock face and the second elongate member 82. When a hole 25 of the required depth has been drilled, the drilling mechanism is counter rotated to urge nut 54a against washer 58 and washer 58 against the wall, washer 58 urges second elongate member 82 against tapered collar 86. Alternatively, the drilling mechanism is further rotated to urge nut 54a against washer 58 and washer 58 against the wall, washer 58 urges second 30 elongate member 82 against tapered collar 86. Following drilling and insertion of the rock bolt into the rock, grouting fluid is injected through access channels 56 at the second end 83B of the first elongate member 81.
WO 2004/106700 PCT/AU2004/000736 26 The grouting fluid flows in a first cavity, or passage, 88 between the first and second member and flows out of the first cavity 88 through access channels 87A and flushing hole 91 in the drill bit means 84 before being flushed back towards washer 58 in a second cavity 89 between the rock face and the 5 second elongate member 82. The grouting fluid is injected until both cavities 88, 89 are filled with grouting fluid and the bolt 80 is then left to set in the grouting fluid. Once the grouting fluid has set, the rock bolt can be optionally tensioned using the internally threaded collar. Figures 8a, b and c show a rock bolt 20 of a seventh embodiment of 10 the invention. Where parts of the rock bolt correspond to those of the second aspect, the reference numerals of Figure 3 have been used. The rock bolt 20 comprising a first elongate member, or shaft, 21 and a second elongate member, or sleeve, 22. The first end of the first elongate member 21 comprises, as rock penetrating means, an integral drill tip 23 in the form 15 of a wedge cutting head. The second end of first elongate member 21 comprises an externally threaded portion 24 upon which is threaded internally, or complimentary inner, threaded collar piece 25. Second elongate member 22 is comprised of an elongate hollow tube 26 having a low strength wall and higher strength end collar, or anchoring device, 99 20 located at one end. Figure 8a shows the first elongate member 21 separated from the second elongate member 22. Figure 8b shows the rock bolt 20 drilling into a wall in a first rotational direction by means of drill tip 23 and a drill actuating means (not shown) 25 acting on attachment means provided by collar piece 25. The end of elongate member 21 is adapted (by providing a plate attached to the end of elongate member 21 for example) so that nut, or collar piece, 25 cannot be removed. First elongate member 21 is disposed partially within elongate member 22 with drill tip 23 protruding above end collar 99. Drill tip 23 is 30 dimensioned to drill a hole large enough to receive both the first elongate member 21 and second elongate member 22. At the desired depth, collar piece 25 is tightened. Washer, or abutment member, 28 extends beyond the WO 2004/106700 PCT/AU2004/000736 27 hole drilled in the wall so that tightening collar piece 25 pushes washer 28 into abutment with second elongate member 22 and then second elongate member 22 into abutment with end collar 99. Drill tip 23 has a splayed portion of larger radial external dimension than the internal dimension of end 5 collar 99 so that as tightening collar piece 25 urges second elongate member 22 against end collar 99, second elongate member 22 buckles, or deforms, because of the axial force applied to it in the direction of the first end of the first elongate member 21, forcing itself into contact with the sides of the drilled hole. Figure 8c shows rock bolt 20 at the end of this procedure with 10 elongate hollow tube 26 having a low strength wall distorted by the force acting on the tube and making contact with the hole wall. Following drilling and insertion of the rock bolt 20 into the rock, grouting fluid is injected through access channels 92 at the second end 96 of the first elongate member 21. The grouting fluid flows in a first cavity, or passage, 97 between 15 the first and second member and flows out of the first cavity 97 through access channels 93 and flushing hole, or channel, 94 in the drill tip 23 before being flushed back towards washer, or abutment member, 28 in a second cavity 98 between the rock face and the second elongate member 22. The grouting fluid is injected until both cavities 97, 98 are filled with grouting fluid 20 and the bolt 20 is then left to set in the grouting fluid. Figure 9a shows a drill 100 of an eighth embodiment of the invention comprising a first elongate member, or shaft, 101 and a second elongate member, or sleeve, 102. First elongate member 101 is disposed partially, longitudinally inside second elongate member 102, which has first and 25 second ends, 103C, 103D. First elongate member 101 comprises a first end 103A, and a second end 103B comprising as attachment means a drive element 104 that can receive a drill actuating means e.g. a drilling apparatus (not shown). Turning the drive element 104 also turns the first elongate member 101. Second end 103B of first elongate member 101 further 30 comprises external thread 105. The first end 103A of first elongate member 101 comprises drill bit means 106 adapted to penetrate rock. Alternatively, the first end 103A may be adapted to receive a drill bit means to penetrate WO 2004/106700 PCT/AU2004/000736 28 rock. Drill bit means 106 comprises a cutting head, or drill tip, 107 and central flushing hole 109. Drill bit means 106 comprises channels 108 to provide a return path for the flushing and grouting fluids, shown in the cross section of Figure 9a taken along the line A-A. Drill bit means 106 is suitably 5 attached to first elongate member 101 e.g. by brazing, butt welding, forging or the like. Drilling is actuated by attachment of a drilling mechanism [not shown] to drive element 104 and rotating the first elongate member 101 and drill bit means 106 in a first rotational direction. Engagement of the drill bit means 10 106 with the rock requires the application of longitudinal pressure against the rock face in conjunction with the rotational action of the drilling apparatus. During drilling the drill bit means 106 is cooled with a cooling fluid, which is injected in a first cavity, or passage, 110 OA between the first and second members 101, 102. The cooling fluid flows into first cavity 110A, through 15 central flushing hole, or channel, 109, past channels 108 and out of second cavity 110B between the rock face and second elongate member 102. Alternatively, the direction of flow can be reversed. When a hole of the required depth has been drilled, the drilling mechanism is removed from the hole and the hole can be used for example to insert explosives or 20 reinforcement cables. The drill 100 can then be used to drill a further hole, the drill bit means 106 can be replaced by a further drill bit means 106 if required, e.g. for replacement of a worn cutting head, or drill tip, 107 or for different drilling conditions. 25 Figure 10a shows a rock bolt 111 of a further embodiment of the invention comprising a first elongate member, or shaft, 112 and a second elongate member, or sleeve, 113. First elongate member 112 is disposed partially, longitudinally inside second elongate member 113, which has first and second ends, 114C, 114D. First elongate member 112 comprises a 30 first end 114A, and a second end 114B comprising, as attachment means, a drive element 115 that can receive a drill actuating means e.g. a drilling apparatus (not shown). Turning the drive element 115 also turns the first WO 2004/106700 PCT/AU2004/000736 29 elongate member 112. Second end 114B of first elongate member 112 further comprises an external thread 116 to rotatably lock internal thread 122 of first end 121A of third elongate member 112B as shown in Figure 10b. The first end 114A of first elongate member 112 comprises drill bit means 5 117 adapted to penetrate rock. Alternatively, the first end 114A may be adapted to receive a drill bit means to penetrate rock. Drill bit means 117 comprises a cutting head, or drill tip, 118. Drill bit means 117 comprises channels 119 to provide a return path for the flushing and grouting fluids, shown in the cross section of Figure 10a taken along the line A-A. Drill bit 10 means 117 is suitably attached to the first elongate member 112 e.g. by brazing, butt welding forging or the like. Alternatively, the first end 114A may be adapted to receive a drill bit means to penetrate rock. Drill bit means 117 is dimensioned to drill a hole of sufficient diameter to receive rock bolt 111. Figure 10b shows an extension rod 120 comprising a third elongate 15 member 112B and a fourth elongate member 113B. Third elongate member 112B is disposed partially, longitudinally inside fourth elongate member 113B. First end 121C of fourth elongate member 113B comprises a profiled lip adapted to be locked to the second end 114D of second elongate member 113 in Figure 10a. Further, second end 121D of fourth elongate member 20 113B comprises a profiled lip adapted to be locked to a first end of sixth elongate member [not shown]. Third elongate member 112B comprises a first end 121A, and a second end 121B, comprising as attachment means a drive element 123 that can receive drill actuating means (not shown). Turning the drive element 123 also turns the third elongate member 112B. 25 First end 121A of third elongate member 112B comprises internal thread 122 to engage and rotatably lock with the external thread 116 of Figure 10a in a first rotational direction. The third elongate member 112B is locked to the first elongate member 112 such that rotation of the third elongate member 112B in the first rotational direction causes the same rotation of the first 30 elongate member 112. In this way, rotation of the third elongate member in the first rotational direction rotates the drill bit and causes drilling to occur. Second end 121B of third elongate member 112B comprises an external WO 2004/106700 PCT/AU2004/000736 30 thread 124 to rotatably lock internal thread of the first end of a fifth elongate member [not shown] in the same way as the locking between the first and third elongate members. 5 Figure 11a shows an alternative rock bolt 130 of the previous embodiment of the invention. Rock bolt 130 comprises a first elongate member, or shaft, 131 and a second elongate member, or sleeve ,132. First elongate member 131 is disposed partially, longitudinally inside second elongate member 132. Second elongate member 132 comprises a first end 10 133C and a second end 133D. The first ends of the first and second elongate members 131, 132 correspond to the first end of the rock bolt 130. The second elongate member 132 is adapted for deformation in the form of transverse expansion along at least a portion of its length through provision of expansion shells, or anchoring device, 136A. First elongate member 131 15 comprises a first end 133A, and a second end 133B that is adapted to receive drive element 134 that can receive a drill actuating means (not shown). Second end 133B of first elongate member 131 is further adapted to receive a nut, or collar piece, [not shown]. Turning the drive element 134 also turns the first elongate member 131. Second end 133B of first elongate 20 member 131 as attachment means further comprises an external thread 135 to rotatably lock internal thread 147 of first end 143A of a third elongate member 131B, shown in Figure 11b, when third elongate member 131B is turned in a first direction. The first end 133A of first elongate member 131 comprises drill bit means 137 adapted to penetrate rock. Alternatively, the 25 first end 133A may be adapted to receive a drill bit means to penetrate rock. Drill bit means 137 comprises a cutting head, or drill tip, 138 and a tapered collar, or engaging surface, 136. The wider part of tapered collar 136 is disposed towards cutting head 138 and the narrower part towards first end 133C of second elongate member 132. Further, tapered collar 136 of drill bit 30 means 137 comprises channels 139 to provide a return path for the flushing and grouting fluids, shown in the cross section of Figure 1 Ila taken along the line A-A. Drill bit means 137 is suitably attached first elongate member 131 WO 2004/106700 PCT/AU2004/000736 31 e.g. by brazing, butt welding forging or the like. Alternatively, the first end 133A may be adapted to receive a drill bit means to penetrate rock. Drill bit means 137 protrudes beyond end 133C of second elongate member 132. The lower edge of the tapered collar 136 allows drill bit means 137 to pass 5 inside second elongate member 132 until the width of tapered collar 136 matches the inner diameter of second elongate member 132. Drill bit means 137 is dimensioned to drill a hole of sufficient diameter to receive rock bolt 130. Figure 11b shows an extension rod 140 comprising a third elongate 10 member 131B and a fourth elongate member 132B. Third elongate member 131B is disposed partially, longitudinally inside fourth elongate member 132B. First end 143C of fourth elongate member 132B comprises a profiled lip adapted to be locked to the second end 133D of second elongate member, or sleeve, 132 in Figure 11a. Further, second end 143D of fourth 15 elongate member 132B comprises a profiled lip adapted to be locked to a first end of sixth elongate member [not shown]. Third elongate member 131B comprises a first end 143A, and a second end 143B, comprising as attachment means a drive element 144 that can receive drill actuating means [not shown]. Second end 143B of third elongate member 131B is further 20 adapted to receive the nut, or collar piece, 145. Turning the drive element 144 also turns the third elongate member 131B. First end 143A of third elongate member 131B comprises internal thread 147 to engage and rotatably lock with the external thread 135 of Figure 11 a as described above. The third elongate member 131B is locked to the first elongate member 131 25 such that rotation of the third elongate member 131B in the first direction causes the same rotation of the first elongate member 131. In this way, rotation of the third elongate member in the first direction rotates the drill bit means and causes drilling to occur. Second end 143B of third elongate member 131B comprises an external thread 146 to rotatably lock internal 30 thread of a fifth elongate member [not shown]. It will be appreciated that further extensions can be inserted in the same manner as described above, by connection of further extension rods.
WO 2004/106700 PCT/AU2004/000736 32 Each extension rod is preferably adapted so that it can receive a further identical extension rod at either, or each end, and function as described above to drill deeper boltholes. Additionally, it is possible to use only a single extension rod, to achieve a shallower bolthole. The rock bolt of an 5 embodiment of the invention comprises the combination of first and second elongate members, together with one or more extensions, as described above. Bolts according to any of the previous embodiments may be combined 10 with extension rods as described above. Drilling is actuated by attachment of a drilling mechanism, or apparatus, [not shown] to attachment means, or collar piece, provided by drive element 115 of Figure 10a and rotating the first elongate member 112 and drill bit means 117 in a first rotational direction. Engagement of the drill 15 bit means 117 with the rock requires the application of longitudinal (axial) pressure against the rock face in conjunction with the rotational action of the drilling apparatus. During drilling the drill bit means 117 is cooled with a cooling fluid, which is injected in a second cavity 110 B between the rock face and second member 113. The cooling fluid then returns by flowing into and 20 out of a first cavity, or passage, 110 OA between the first elongate member 112 and second elongate member 113. Alternatively, the cooling fluid may be injected into the first cavity 11 0A between the first elongate member 112 and second elongate member 113 and return via the second cavity 110 OB between the rock face and second 25 elongate member 113. The length of the bolt is extended using the extension rod 120 of Figure 10b to extend the rock bolt 111. The extension rod 120 is attached to the second end 114B of first elongate member 112 by drilling. Drilling is actuated by attachment of a drilling mechanism, or apparatus, [not shown] to 30 attachment means provided by drive element 123 of the extension rod 120 and rotating the third elongate member 112B in a first rotational direction. The first end 121C of the fourth elongate member 113B is then fitted to the WO 2004/106700 PCT/AU2004/000736 33 second end 114D of the second elongate member 113 by attachment means such as a snap fitting. The depth of the hole is then extended by attachment of the drilling mechanism [not shown] to attachment means provided by drive element 123 5 which rotates now joined first and third elongate members 112, 112B and drill bit means 119 in a first rotational direction. During drilling the drill bit means 119 is cooled with a cooling fluid, which is injected in the second cavity 110 A which now extends between the rock face and the first and third elongate members 112, 112B. The cooling fluid flows into and out of the first 10 and second cavities 110A, 110B between the rock face and the first, and second, and third and fourth members 112, 112B, 113, 113B. When a hole of the required depth has been drilled, grouting fluid is injected into the first cavity 110 A between the joined first and third elongate members 112, 112B and the joined second and fourth elongate members 15 113, 113B until the cavity 1 OA is filled with grouting fluid. Grouting fluid may also be injected into the second cavity 78 between the rock face and the joined second and fourth elongate members. The extended bolt 111, 120 is then left to set in the grouting fluid. A circulation path may be formed, with grout being passed into one of the first and second cavities 110A, 78 and 20 passing into the other in the region of the first end of the first elongate member and filling both cavities. The extendible bolt of Figure 11 is drilled in the same way as described with reference to Figure 10 except that, when a hole of the 25 required depth has been drilled, nut, or collar piece, 145 is rotated on external thread 146 of third elongate member 131B causing the nut 145 to advance towards the first end 143A of the third elongate member 131B and advance fourth elongate member 132B (and therefore second attached elongate member 132). Continued rotation of nut 145 urges the taper of 30 collar 136 against first end 133C of second elongate member, or sleeve, 132 causing expansion shells 136A to expand into engagement with the hole wall.
WO 2004/106700 PCT/AU2004/000736 34 It will be appreciated that further extensions can be inserted in the same manner as described above, by connection of further extension rods. Each extension rod is preferably adapted so that it can receive a further identical extension rod at either, or each end, and function as described 5 above to drill deeper boltholes. Additionally, it is possible to use only a single extension rod, to achieve a shallower bolthole. It will be appreciated that it is possible to use only the single rock bolt 130 of Figure 11 a, to achieve a shallower bolthole. The nut 145 [not shown in Figure 11a] is attached to the external thread 135 of the first elongate 10 member 131. Nut 145 is rotated on external thread 135 of first elongate member 131 causing the nut 145 to advance towards the first end 133A of the first elongate member 131 and advance second elongate member 132. Continued rotation of nut 145 urges the taper of collar 136 against first end 133C of second elongate member 132 causing expansion shells 136A to 15 expand into engagement with the drilled hole wall. It will be appreciated that various alterations and/or additions in the particular construction and arrangement of parts previously described may be made without departing from the spirit or ambit of the present invention.
Claims (121)
1. A rock bolt comprising first and second elongate members, the first elongate member comprising a first end adapted to penetrate rock, and a 5 second end adapted to provide attachment for actuating means, wherein the first elongate member is disposed at least partially, longitudinally inside the second elongate member.
2. A rock bolt according to claim 1, wherein the first end of the first 10 elongate member comprises a drill bit means.
3. A rock bolt according to claim 1 or claim 2, wherein the first end of the first elongate member is comprised of tungsten carbide. 15
4. A rock bolt comprising first and second elongate members, the first elongate member comprising a first end adapted to receive means to penetrate rock, and a second end adapted to provide attachment for actuating means, wherein the first elongate member is disposed at least partially, longitudinally inside the second elongate member. 20
5. A rock bolt according to any one of the preceding claims, further comprising means for restricting movement of the first elongate member relative to the second elongate member. 25
6. A rock bolt according to any one of the preceding claims, wherein the second elongate member is adapted for transverse expansion along at least a portion of its length.
7. A rock bolt according to claim 6, wherein the first elongate member 30 comprises a portion of greater transverse dimension than the at least portion of the second elongate member adapted for transverse expansion. WO 2004/106700 PCT/AU2004/000736 36
8. A rock bolt according to any one of claims 1 to 3, wherein the second elongate member comprises at least a portion adapted for transverse expansion, and the means for penetrating rock comprises a portion of greater transverse dimension than the at least portion of the second elongate 5 member adapted for transverse expansion.
9. A rock bolt according to any one of the preceding claims, wherein the second end of the first elongate member comprises attachment means.
10 10. A rock bolt according to claim 9, wherein on advancement of the attachment means towards the first end of the first elongate member, the attachment means is arranged to produce, either directly or indirectly, a transverse force in the region of the second elongate member adapted for transverse expansion, thereby causing transverse expansion thereof. 15
11. A rock bolt according to any one of the preceding claims, wherein the first elongate member is a hollow rod having a circular cross-section.
12. A rock bolt according to any one of claims 1 to 10, wherein the first 20 elongate member is a solid rod having a circular cross-section.
13. A rock bolt according to any one of claims 1 to 10, wherein the first elongate member is a hollow rod having a non-circular cross-section. 25
14. A rock bolt according to any one of claims 1 to 10, wherein the first elongate member is a solid rod having a non-circular cross-section.
15. A rock bolt according to any one of the preceding claims, wherein the first elongate member has a smooth axially outer surface. 30 WO 2004/106700 PCT/AU2004/000736 37
16. A rock bolt according to any one of claims 1 to 14, wherein the first elongate member has a rough surface for providing additional bonding between grout and the first elongate member. 5
17. A rock bolt according to any one of the preceding claims, wherein the second elongate member is a hollow rod.
18. A rock bolt according to any one of the preceding claims, wherein the second elongate member has a circular cross-section. 10
19. A rock bolt according to any one of claims 17 and 18, wherein at least one of the inner and outer surfaces of the second elongate member are smooth. 15
20. A rock bolt according to any one of the preceding claims, wherein at least one of the inner and outer surfaces of the second elongate member are rough.
21. A rock bolt according to claim 20, wherein the second elongate 20 member is corrugated for providing stress transfer between the inner and outer surface of the sleeve.
22. A rock bolt according to claim 21, wherein the depth of the corrugations is proportional to the radius of the second elongate member. 25
23. A rock bolt according to any one of the preceding claims, wherein the first elongate member is comprised of an elevated tensile strength material, suitable for acting as a structural member. 30
24. A rock bolt according to any one of the preceding claims, wherein the second elongate member comprises a composite of multiple elongate metal members and a plastic tube, so as to allow expansion of the portion adapted WO 2004/106700 PCT/AU2004/000736 38 for transverse expansion, while resisting deformation of the remainder of the second elongate member.
25. A rock bolt according to any one of claims 1 to 23, wherein the 5 second elongate member comprises a plastic tube with a discontinuous steel end collar.
26. A rock bolt according to any one of the preceding claims, wherein the first and second elongate members are arranged to cause expansion of the 10 at least portion of the second elongate member adapted for transverse expansion by longitudinal advancement of the first end of the first elongate member toward the second elongate member.
27. A rock bolt according to any one of the preceding claims, further 15 comprising at least one expansion shell.
28. A rock bolt according to claim 27 when dependent on claim 10, wherein the at least one expansion shell is adapted to be transversely expanded as the attachment means is advanced towards the first end of the 20 first elongate member.
29. A rock bolt according to claim 27 or claim 28, wherein the expansion shell is arranged to transversely expand as the first end of the first elongate member is moved toward the at least one expansion shell. 25
30. A rock bolt according to claim 27 or claim 28, wherein the at least one expansion shell is arranged to expand as it is advanced toward the first end of the first elongate member. 30 WO 2004/106700 PCT/AU2004/000736 39
31. A rock bolt according to any one of the preceding claims, wherein the first end of the first elongate member includes at least one access channel for allowing the influx and efflux of materials. 5
32. A rock bolt according to any one of the preceding claims, wherein the second end of the first elongate member includes at least one access channel for allowing the influx and efflux of materials.
33. A rock bolt according to claim 31 or claim 32, wherein the access 10 channels and first elongate member are forged.
34. A rock bolt according to claim 4, or any claim dependent thereon, wherein the first end of the first elongate member comprises a drill bit means. 15
35. A rock bolt according to claim 2 or claim 34, wherein the drill bit means include at least one access channel for allowing the influx and efflux of materials during drilling and grouting.
36. A rock bolt according to -any one of the preceding claims, wherein a 20 cavity is provided, extending between the first and second elongate members, to allow fluid flow between the first and second ends of the first elongate member.
37. A rock bolt according to claim 36, wherein the cavity extends 25 longitudinally between the first and second elongate members.
38. A rock bolt according to any one of claims 36 and 37, wherein the cavity is annular. 30
39. A rock bolt according to any one of the preceding claims, further comprising a washer mounted on the first elongate member in the region of the second end for abutting the rock wall around a drilled hole. WO 2004/106700 PCT/AU2004/000736 40
40. A rock bolt according to any one of the preceding claims, further comprising a third elongate member wherein the second end of the first elongate member is further adapted to provide attachment to a first end of a 5 third elongate member, and the second elongate member includes a second end adapted to provide attachment to the first end of a fourth elongate member.
41. A rock bolt according to claim 40, wherein the first elongate member is 10 arranged to be lockable to the third elongate member to substantially prevent relative rotation between the two in at least one rotational direction when locked together.
42. A rock bolt according to any one of claims 40 and 41, further 15 comprising a third elongate member and a fourth elongate member.
43. A rock bolt extension means comprising third and fourth elongate members, the third elongate member comprising a first end adapted to provide attachment to a second end of a first elongate member of a rock bolt 20 according to-any one of the previous claims, and a second end adapted to provide attachment for actuating means and further adapted to provide attachment to a first end of a fifth elongate member, and the fourth elongate member comprising a first end adapted to provide attachment to a second end of a second elongate member of a rock bolt according to any one of the 25 previous claims, and a second end adapted to provide attachment to a first end of a sixth elongate member, wherein the third elongate member is disposed at least partially, longitudinally inside the fourth elongate member.
44. A rock bolt extension means according to claim 43, wherein a cavity is 30 provided, extending longitudinally between the third and fourth elongate members, to allow fluid flow between the first and second ends of the third elongate member. WO 2004/106700 PCT/AU2004/000736 41
45. A rock bolt extension means according to claim 43 or claim 44, wherein the third and fifth elongate members are the same, and the fourth and sixth elongate members are the same. 5
46. A rock bolt kit comprising first and second elongate members, and rock penetrating means adapted to be received by the first end of the first elongate member, the first elongate member comprising a first end adapted to receive the rock penetrating means, and a second end adapted to provide 10 attachment for actuating means, wherein the first elongate member is adapted to be disposed at least partially, longitudinally inside the second elongate member.
47. A rock bolt kit according to claim 46, wherein the second elongate 15 member is adapted for transverse expansion along at least a portion of its length.
48. A rock bolt kit according to claim 47, wherein the first elongate member comprises a portion of greater transverse dimension than the 20 portion of the second elongate member adapted for transverse expansion.
49. A rock bolt kit according to claim 47, wherein the rock penetrating means comprises a portion of greater transverse dimension than the portion of the second elongate member adapted for transverse expansion. 25
50. A rock bolt kit according to any one of claims 46 to 48, wherein an attachment means is provided at the second end of the first elongate member to provide attachment for actuating means and wherein on advancement of the attachment means towards the first end of the first 30 elongate member, the attachment means is arranged to produce either directly or indirectly a transverse force in the region of the second elongate WO 2004/106700 PCT/AU2004/000736 42 member adapted for transverse expansion, thereby causing transverse expansion thereof.
51. A rock bolt kit according to any one of claims 46 to 50, wherein the 5 attachment means comprises an internally threaded collar mounted on a threaded portion of the first elongate member.
52. A rock bolt kit according to any one of claims 46 to 51, wherein the first elongate member is a hollow rod having a non-circular cross-section 10
53. A rock bolt kit according to any one of claims 46 to 52, wherein the first elongate member is a solid rod having a non-circular cross-section.
54. A rock bolt kit according to any one of claims 46 to 53, wherein the 15 first elongate member has a smooth axially outer surface.
55. A rock bolt kit according to any one of claims 46 to 53, wherein the first elongate member has a rough surface for providing additional bonding between grout and the first elongate member. 20
56. A rock bolt kit according to any one of claims 46 to 55, wherein the second elongate member is a hollow rod having inner and outer surfaces.
57. A rock bolt kit according to claim 56, wherein the second elongate 25 member has a circular cross-section.
58. A rock bolt kit according to any one of claims 56 and 57, wherein at least one of the inner and outer surfaces of the second elongate member are smooth. 30
59. A rock bolt kit according to any one of claims 56 to 58, wherein at least one of the inner and outer surfaces of the second elongate member are WO 2004/106700 PCT/AU2004/000736 43 rough for providing additional bonding between grout and the second elongate member.
60. A rock bolt kit according to claim 59, wherein the second elongate 5 member is corrugated for providing stress transfer between the inner and outer surface of the second elongate member.
61. A rock bolt kit according to claim 60, wherein the depth of the corrugations is proportional to the radius of the second elongate member. 10
62. A rock bolt kit according to any one of claims 46 to 61, wherein the second elongate member comprises at least one expansion shell.
63. Rock penetrating means comprising a cutting element and means for 15 attaching the rock penetrating means to a rock bolt according to claim 4, or any claim dependent thereon.
64. Rock penetrating means according to claim 63, further comprising means for expanding a second elongate member of a rock bolt according to 20 claim 4 or any claim dependent thereon.
65. A method of drilling, the method comprising (a) drilling a drilling member, the drilling member comprising first and second elongate members, the first elongate member being disposed at least partially, longitudinally 25 inside the second elongate member, the first elongate member comprising a first end adapted to penetrate rock and a second end adapted to provide attachment for actuating means, into a rock face, while flushing a fluid between the first elongate member, second elongate member and rock face in the region of the first end of the first elongate member; and (b) removing 30 the drilling member from the rock once a hole of the desired depth has been drilled. WO 2004/106700 PCT/AU2004/000736 44
66. A method of drilling according to claim 65, wherein the fluid is a liquid.
67. A method of installing a rock bolt, the method comprising: (a) drilling the rock bolt, the rock bolt comprising first and second 5 elongate members, the first elongate member being disposed at least partially, longitudinally inside the second elongate member, the first elongate member comprising a first end adapted to penetrate rock and a second end adapted to provide attachment for actuating means, into a rock face, while flushing a first fluid into a cavity between the first elongate member and 10 second elongate member and past the rock face in the region of the first end of the first elongate member; (b) injecting a grouting fluid between the first elongate member, second elongate member and rock face; and (c) waiting a preset time period for the grouting fluid to set. 15
68. A method of installing a rock bolt, the method comprising: (a) drilling the rock bolt, the rock bolt having first and second elongate members, the first elongate member being disposed at least partially, longitudinally inside the second elongate member, the first elongate member 20 comprising a first end adapted to penetrate rock and a second end adapted to provide attachment for actuating means, into a rock face while flushing a first fluid through a cavity between the first elongate member and second elongate member, and past the rock face in the region of the first end of the first elongate member; 25 (b) providing an extension rod comprising third and fourth elongate members, the third elongate member comprising a first end adapted to lock with the second end of the first elongate member so as to substantially prevent relative rotation between the first elongate member and the third elongate member in at least the rotational direction of drilling, and the fourth 30 elongate member comprising a first end adapted attach to the second end of the second elongate member; WO 2004/106700 PCT/AU2004/000736 45 (c) extending the length of the first elongate member by locking the first end of the third elongate member into the second end of the first elongate member; (d) extending the length of the second elongate member by attaching 5 the first end of the fourth elongate member to the second end of the second elongate member; (e) repeating (a), (b), (c) and (d) until a suitable depth has been reached; (f) injecting a grouting fluid between the first elongate member, 10 second elongate member, extension rod and rock face; and (g) waiting a preset time period for the grouting fluid to set.
69. A method according to claim 68, wherein the first fluid is a flushing and cooling fluid and the first fluid and grouting fluid are passed through a 15 cavity between the third and fourth elongate members, to the cavity between the first and second elongate members and past the rock face in the region of the first end of the first elongate member.
70. A method according to any one of claims 67 to 69, wherein the 20 second elongate member of the rock bolt used in the method additionally includes a portion adapted for transverse expansion and, before (b), the second elongate member is moved longitudinally relative to the first end of the first elongate member, to cause the portion adapted for transverse expansion to expand transversely and retain the bolt in the rock face. 25
71. A method according to claim 70, wherein the longitudinal movement is caused by relative rotation of the first and second elongate members, relatively pushing the second elongate member toward the first end of the first elongate member, causing expansion of the portion adapted for 30 transverse expansion. WO 2004/106700 PCT/AU2004/000736 46
72. A method according to any one of claims 70 and 71, wherein the rock bolt is rotationally advanced in a first rotational direction and the portion of greater transverse dimension than the portion of the second elongate member adapted for transverse expansion is brought into engagement with 5 the portion of the second elongate member adapted for transverse expansion by rotation in the first rotational direction.
73. A method according to any one of claims 70 and 71, wherein the rock bolt is rotationally advanced in a first rotational direction and the portion of 10 the first elongate member of greater transverse dimension than the portion of the second elongate member adapted for transverse expansion is brought into engagement with the portion of the second elongate member adapted for transverse expansion by rotation in a second rotational direction opposed to the first rotational direction. 15
74. A method according to any one of claims 71 to 73, wherein the rock bolt is then tensioned by further relative rotation of the elongate members.
75. A method according to any one of claims 67 to 74, wherein at least 20 one of the fluids is a liquid.
76. A method according to any one of claims 67 to 75 wherein the fluids are injected through at least one access channel in the second end of the first elongate member into the cavity between the first and second elongate 25 members and the fluids exit the cavity through at least one further access channel in the region of the first end of the first elongate member before passing into a second cavity between the second elongate member and the rock face. 30
77. A method according to claim 67 wherein the second elongate member of the rock bolt used in the method is comprised of a low strength material and, before (b), the second elongate member is brought into engagement WO 2004/106700 PCT/AU2004/000736 47 with the portion of the first elongate member adapted to penetrate rock by rotation in a first rotational direction, to cause the second elongate member to distort by the lateral force acting on the second elongate member and make at least one portion of the second elongate member come into contact 5 with the rock face.
78. A method of drilling, the method comprising: (a) drilling a rock bolt, the rock bolt having first and second elongate members, the first elongate member being disposed at least partially, 10 longitudinally inside the second elongate member, the first elongate member comprising a first end adapted to penetrate rock and a second end adapted to provide attachment for actuating means, into a rock face while flushing a fluid between the first elongate member, second elongate member and rock face in the region of the first end of the first elongate member; 15 (b) providing an extension rod comprising third and fourth elongate members, the third elongate member comprising a first end adapted to lock with the second end of the first elongate member so as to substantially prevent relative rotation between the first elongate member and the third elongate member in at least the rotational direction of drilling, and the fourth 20 elongate member comprising a first end adapted attach to the second end of the second elongate member; (c) extending the length of the first elongate member by rotatably locking the first end of the third elongate member into the second end of the first elongate member; 25 (d) extending the length of the second elongate member by attaching the first end of the fourth elongate member to the second end of the second elongate member; (d) repeating (a), (b), (c) and (d) as necessary until a suitable depth has been reached; and 30 (e) removing the at least one extension rod and the rock bolt from the rock. WO 2004/106700 PCT/AU2004/000736 48
79. A method of installing a rock bolt, the method comprising: (a) drilling the rock bolt, the rock bolt comprising first and second elongate members, the first elongate member being disposed at least partially, longitudinally inside the second elongate member, the first elongate 5 member comprising a first end adapted to penetrate rock and a second end adapted to provide attachment for actuating means and the second elongate member including a portion adapted for transverse expansion, into a rock face; and (b) causing relative movement of the second elongate member 10 relative to the first elongate member, to cause the portion adapted for transverse expansion to expand transversely and retain the bolt in the rock face.
80. A method of installing a rock bolt, the method comprising: 15 (a) drilling the rock bolt, the rock bolt comprising first and second elongate members, the first elongate member being disposed at least partially, longitudinally inside the second elongate member, the first elongate member comprising a first end adapted to penetrate rock and a second end adapted to provide attachment for actuating means and the second elongate 20 member including a portion adapted for transverse expansion; (b) providing an extension rod comprising third and fourth elongate members, the third elongate member comprising a first end adapted to lock with the second end of the first elongate member so as to substantially prevent relative rotation between the first elongate member and the third 25 elongate member in at least the rotational direction of drilling, and the fourth elongate member comprising a first end adapted attach to the second end of the second elongate member; (c) extending the length of the first elongate member by rotatably locking the first end of the third elongate member into the second end of the 30 first elongate member; WO 2004/106700 PCT/AU2004/000736 49 (d) extending the length of the second elongate member by attaching the first end of the fourth elongate member to the second end of the second elongate member; (e) repeating (a), (b), (c) and (d) as necessary until a suitable depth 5 has been reached; and (f) causing relative movement of the first and second elongate members, to cause the portion adapted for transverse expansion to expand transversely and retain the bolt in the rock face. 10
81. A method according to any one of claims 67 to 77, further comprising cutting through at least one of the first and second elongate members after the bolt has been drilled.
82. A rock bolt according to any one of claims 1 to 22, 24 to 38 and 40 to 15 43, wherein the first and second elongate member are comprised of a material which can be cut after the rock bolt has been drilled into a rock face.
83. A rock bolt according to any one of claims 1 to 43 or 82, wherein the rock bolt is a self drilling rock bolt. 20
84. A rock bolt according to any one of claims 4 and 10, or any claim dependent thereon, further comprising a plate attached to the first elongate member, the plate being arranged to substantially prevent relative rotation of the attachment means and first elongate member in a first direction of 25 rotation.
85. A self drilling rock bolt having opposite first and second ends and a shaft extending between the ends, the first end being adapted to penetrate rock and the second end being adapted to be connected to a drilling 30 apparatus to allow rotation of and thrust to the bolt, a sleeve extending along and around the shaft, and a passage formed between the sleeve and the shaft to allow fluid to be passed along the bolt shaft. WO 2004/106700 PCT/AU2004/000736 50
86. A self drilling rock bolt according to claim 85, wherein the first end incorporates at least one drill tip that extends radially from the bolt axis a distance greater than the sleeve. 5
87. A self drilling rock bolt according to claim 86, further comprising a drill bit which is connected to an end of the shaft and incorporates the at least one drill tip thereon. 10
88. A self drilling rock bolt according to claim 86 or 87, wherein the sleeve is deformable and when so deformed, the sleeve extends radially beyond the drill tip.
89. A self drilling rock bolt according to claim 88, wherein the sleeve is 15 deformable on the application of an axial force to the sleeve.
90. A self drilling rock bolt according to claim 88, wherein the axial force is towards the first end. 20
91. A self drilling rock bolt according to any one of claims 87 to 89, wherein the rock bolt further comprises at least one engaging surface, and wherein the sleeve is deformed on relative movement of the sleeve across the engaging surface. 25
92. A self drilling rock bolt according to claim 91, when dependent on claim 87, wherein the engaging surface is located on the drill bit.
93. A self drilling rock bolt according to any one of claims 90 to 92, wherein the sleeve is deformable under axial compression. 30
94. A self drilling rock bolt according to any one of claims 89 to 93, wherein the sleeve incorporates at least one weakened area that facilitates deformation of the sleeve. WO 2004/106700 PCT/AU2004/000736 51
95. A self drilling rock bolt according to claim 94, wherein the at least one weakened area is in the form of a slit formed in the sleeve. 5
96. A self drilling rock bolt according to any one of claims 85 to 87, further comprising an anchoring device, which is operative to retain the rock bolt when located in a drilled hole.
97. A self drilling bolt according to claim 96, wherein the anchoring device 10 is located proximate to the first end and is operative in response to axial movement of the shaft relative to the sleeve.
98. A self drilling bolt according to either claim 96 or claim 97, wherein the anchoring device is in the form of at least one expansion shell that is 15 displaceable radially outwardly.
99. A self drilling rock bolt according to claim 98, wherein the rock bolt comprises at least one engaging surface, and wherein the at least one expansion shell becomes operative on relative movement of the engaging 20 surface across an inner surface of the at least one expansion shell.
100. A self drilling rock bolt according to anyone of claims 85 to 99, further comprising a collar piece that extends about the shaft adjacent its second end. 25
101. A self drilling rock bolt according to claim 100, wherein the collar piece is displaceable axially along the bolt shaft.
102. A self drilling rock bolt according to claim 101, wherein the sleeve is displaceable along the shaft in response to movement of the collar piece 30 along the shaft. WO 2004/106700 PCT/AU2004/000736 52
103. A self drilling rock bolt according to either claim 101 or 102, wherein the collar piece is connected to the shaft by an external thread on the shaft that engages with and a complementary inner thread of the collar piece. 5
104. A self drilling rock bolt according to any one of claims 100 to 103, wherein the rock bolt is adapted to be connected to the drilling apparatus by connection of the drilling apparatus with the collar piece.
105. A self drilling rock bolt according to any one of claims 85 to 104, 10 wherein openings are provided to the passage at or adjacent each of the opposite ends of the sleeve.
106. A self drilling rock bolt according to any one of claims 100 to 105, further comprising at least one channel that allows fluid to flow into or out of 15 the passage through the collar piece.
107. A self drilling rock bolt according to claim 106, wherein the at least one channel is formed between the shaft and the collar piece. 20
108. A self drilling rock bolt according to any one of claims 85 to 107, further comprising at least one channel formed at the first end to facilitate flow of fluid between the passage and the drill tip.
109. A self drilling rock bolt according to claim 108, wherein at least part of 25 the channel that extends to the drill tip is located within the rock bolt.
110. A self drilling rock bolt according to any one of claims 85 to 109, wherein the shaft is load bearing on installation and is formed from steel rod. 30
111. A self drilling rock bolt according to any one of claims 85 to 110, wherein the sleeve is formed from plastic. WO 2004/106700 PCT/AU2004/000736 53
112. A self drilling rock bolt according to any one of claims 85 to 111, further comprising an abutment member located proximate the second end, the abutment member being displaceable along the shaft and having an abutment surface that faces towards the first end and projects radially from 5 the bolt axis a distance greater than the drill tip.
113. A self drilling rock bolt according to any one of claims 85 to 112, wherein the drill shaft and sleeve are each formed from a plurality of sections that are connected together. 10
114. A drill bit comprising a bit body having opposite ends and a wall surface extending between the ends, at least one drill tip located at one end and the bit being adapted to be connected to a drill rod at the other end, wherein a least one channel extends from the wall surface to the at least one 15 drill tip.
115. A drill bit according to claim 114, wherein wall surface includes a wall portion that tapers outwardly towards the one end. 20
116. A method of stabilising rock, comprising: drilling a hole into the rock using a self drilling rock bolt having a drilling end and an opposite end connected to a drilling apparatus; providing drilling fluid to the drilling end during drilling of the hole by conveying fluid along the outer surface of the bolt shaft; and 25 fixing the rock bolt within the hole to stabilise the rock.
117. A method according to claim 116, wherein the drilling fluid is guided along the shaft in an inner passage defined by a sleeve disposed around and along the shaft. 30
118. A method according to claim 117, further comprising forming an outer passage between the sleeve and the side of the hole. WO 2004/106700 PCT/AU2004/000736 54
119. A method according to claim 118, wherein fluid is caused to flow to the drilling end through one of either the inner or outer passages, and is removed from the hole through the other of the passages. 5
120. A method according to any one of claims 116 to 118, wherein grout is introduced into the hole to fix the rock bolt to the rock.
121. A method according to claim 120, wherein the rock bolt is initially 10 anchored within the hole prior to introducing grout into the hole.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AU2004243343A AU2004243343C1 (en) | 2003-06-03 | 2004-06-03 | Rockbolt |
Applications Claiming Priority (6)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AU2003902774 | 2003-06-03 | ||
AU2003902774A AU2003902774A0 (en) | 2003-06-03 | 2003-06-03 | Rock bolt |
AU2004900773 | 2004-02-16 | ||
AU2004900773A AU2004900773A0 (en) | 2004-02-16 | Rock Bolt | |
PCT/AU2004/000736 WO2004106700A1 (en) | 2003-06-03 | 2004-06-03 | Rockbolt |
AU2004243343A AU2004243343C1 (en) | 2003-06-03 | 2004-06-03 | Rockbolt |
Publications (3)
Publication Number | Publication Date |
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AU2004243343A1 true AU2004243343A1 (en) | 2004-12-09 |
AU2004243343B2 AU2004243343B2 (en) | 2008-08-28 |
AU2004243343C1 AU2004243343C1 (en) | 2009-03-19 |
Family
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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AU2004243343A Ceased AU2004243343C1 (en) | 2003-06-03 | 2004-06-03 | Rockbolt |
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Country | Link |
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AU (1) | AU2004243343C1 (en) |
Family Cites Families (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3851560A (en) * | 1972-10-02 | 1974-12-03 | Deane C | Self-drilling expansion roof bolt |
GB2352671B (en) * | 1999-08-03 | 2003-06-18 | Boart Longyear Ltd | Shank adapter |
SE0100915L (en) * | 2001-03-15 | 2002-09-16 | Atlas Copco Rock Drills Ab | Procedure for reinforcing rock and soil masses and rock bolts for the practice of the process |
-
2004
- 2004-06-03 AU AU2004243343A patent/AU2004243343C1/en not_active Ceased
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AU2004243343B2 (en) | 2008-08-28 |
AU2004243343C1 (en) | 2009-03-19 |
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